Description

Rapid Mixer Granulator: High-Efficiency Granulation for Pharmaceutical & Chemical Industries

The Rapid Mixer Granulator (RMG) is a high-performance, versatile machine designed for efficient and consistent wet granulation. Ideal for pharmaceutical, chemical, and food industries, the RMG offers superior mixing, granulation, and drying capabilities in a single, compact unit. This significantly reduces processing time and improves overall product quality compared to traditional methods.

Key Features & Benefits:

• High-Speed Mixing: Equipped with a high-torque impeller, the RMG ensures rapid and thorough mixing of powders and liquids, leading to homogeneous granule formation and minimizing segregation. The unique impeller design promotes efficient fluidization and prevents agglomeration.
• Efficient Granulation: The precisely controlled mixing and shearing actions facilitate the formation of consistent, free-flowing granules with desired size and morphology. The adjustable parameters allow for optimization of the granulation process for different materials and desired product characteristics.
• Integrated Drying Capability (Optional): Many models offer integrated drying functionality, further streamlining the process by eliminating the need for separate drying equipment. This integrated system reduces transfer losses, minimizes contamination risk, and optimizes overall production efficiency.
• Robust Construction: Built with high-quality stainless steel (316L) for easy cleaning and sterilization, ensuring durability and compliance with GMP standards. The robust design is engineered for continuous operation in demanding industrial environments.
• Intuitive Control System: A user-friendly PLC-based control system allows for precise control over all critical parameters, including mixing speed, granulation time, and (if applicable) drying temperature and airflow. This ensures repeatability and consistency in the granulation process.
• Modular Design: Available in various sizes and configurations to meet specific production needs and capacity requirements, from laboratory scale to large-scale industrial production. Options include different impeller designs, integrated vacuum systems, and customized configurations.
• Reduced Processing Time & Improved Efficiency: The RMG's integrated design and high-efficiency processes significantly reduce overall processing time compared to traditional methods involving separate mixing, granulation, and drying stages. This translates to increased productivity and reduced operational costs.
• Improved Product Quality: The RMG consistently produces high-quality granules with improved flowability, compressibility, and dissolution properties, leading to enhanced downstream processing and improved product performance.
• Easy Cleaning and Maintenance: The smooth, polished surfaces and easily accessible components simplify cleaning and maintenance, minimizing downtime and ensuring hygiene.

Applications:

• Pharmaceutical granulation (tablets, capsules)
• Chemical granulation
• Food ingredient processing
• Fertilizer production
• Cosmetic manufacturing

Specifications (Variable depending on model):

• Capacity: [Range of capacities, e.g., 10L to 500L]
• Material: 316L Stainless Steel
• Power: [Range of power ratings, e.g., 2.2 kW to 22 kW]
• Speed: [Range of speeds, e.g., 0-150 RPM]
• Control System: PLC-based

Contact us today to learn more about our Rapid Mixer Granulators and find the perfect model for your specific application.

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