Description

Waste Heat Recovery Systems: Unlock Hidden Energy Savings

Are you losing money heating the air around your industrial processes? Waste heat recovery systems (WHRS) offer a powerful solution, transforming otherwise wasted thermal energy into valuable usable energy, significantly reducing operating costs and your carbon footprint. Our range of WHRS solutions are designed for maximum efficiency and tailored to meet the specific needs of diverse industries.

What is Waste Heat Recovery?

Many industrial processes generate significant amounts of waste heat as a byproduct. This heat, often expelled into the atmosphere, represents a substantial loss of energy and a missed opportunity for cost savings. Waste heat recovery systems capture this otherwise wasted energy and convert it into usable forms such as electricity, steam, or hot water. This reclaimed energy can then be used to power other processes, heat buildings, or even be fed back into the main process, significantly reducing your reliance on primary energy sources.

Our Waste Heat Recovery System Offerings:

We offer a diverse portfolio of WHRS solutions, encompassing various technologies to suit diverse applications and budgets:

• Heat Recovery Steam Generators (HRSGs): Ideal for capturing high-temperature waste gases from processes like combustion turbines or industrial furnaces. HRSGs efficiently generate high-pressure steam which can then be used for power generation or other process heating needs. We offer customized HRSG designs optimized for different gas compositions and operating pressures.
• Organic Rankine Cycle (ORC) Systems: ORC systems are particularly effective for recovering lower-temperature waste heat, typically in the range of 100-400°C. They use a working fluid with a lower boiling point than water, making them suitable for a wider range of applications. ORC systems can generate electricity efficiently, often with minimal maintenance.
• Heat Exchangers: A variety of heat exchangers, including plate heat exchangers, shell and tube heat exchangers, and air-cooled heat exchangers, are available for capturing waste heat from liquids and gases. We carefully select the optimal heat exchanger type based on your specific process parameters and heat transfer requirements.
• Thermoelectric Generators (TEGs): For applications requiring a more compact and modular solution, TEGs offer a solid-state approach to waste heat recovery. While generally less efficient than other technologies for large-scale applications, TEGs are well-suited for smaller processes and applications where space is limited.

Benefits of Implementing a Waste Heat Recovery System:

• Significant Cost Savings: Reduce your energy bills by significantly decreasing your reliance on primary energy sources.
• Improved Energy Efficiency: Enhance your overall plant efficiency and optimize resource utilization.
• Reduced Environmental Impact: Lower your carbon footprint and contribute to a more sustainable future.
• Increased Profitability: Boost your bottom line through reduced operating costs and increased energy production.
• Enhanced Sustainability: Demonstrate your commitment to environmental responsibility and attract environmentally conscious customers.
• Extended Equipment Life: In certain applications, recovered heat can be used to pre-heat feedstocks or process streams, reducing wear and tear on equipment and extending its lifespan.

Our Expertise:

Our team of experienced engineers provides comprehensive services including:

• Feasibility Studies: We conduct thorough assessments to determine the viability and potential benefits of a WHRS for your specific operation.
• System Design & Engineering: We design and engineer custom WHRS solutions tailored to your unique needs and process parameters.
• Procurement & Installation: We manage the procurement and installation of all necessary equipment.
• Commissioning & Training: We ensure seamless commissioning and provide comprehensive training to your personnel.
• Ongoing Maintenance & Support: We offer ongoing maintenance and support to ensure the long-term performance and reliability of your WHRS.

Contact us today for a free consultation and let us help you unlock the hidden energy savings within your industrial processes.