Description

Pharmaceutical Dust Collector: Ensuring Cleanroom Purity and Worker Safety

This pharmaceutical-grade dust collector is engineered to meet the stringent requirements of the pharmaceutical and healthcare industries, providing superior air purification and worker protection in sensitive environments. Designed for applications where even minute particulate matter can compromise product integrity and operator health, this system delivers reliable performance and compliance with GMP (Good Manufacturing Practices) regulations.

Key Features:

• HEPA Filtration: Equipped with high-efficiency particulate air (HEPA) filters capable of capturing 99.99% of particles 0.3 microns and larger, exceeding the requirements for most cleanroom classifications. This ensures the removal of virtually all airborne contaminants, including bacteria, spores, and other potentially harmful substances.
• ULPA Filtration (Optional): Upgrade to Ultra-Low Penetration Air (ULPA) filtration for even greater particle removal efficiency, achieving 99.9995% particle capture at 0.12 microns. Ideal for critical applications demanding the highest level of cleanliness.
• Stainless Steel Construction: Constructed from high-grade 304 or 316L stainless steel, ensuring durability, corrosion resistance, and easy cleaning and sanitization—crucial for maintaining a sterile environment. All surfaces are smooth and easily accessible for thorough cleaning.
• Explosion-Proof Design (Optional): For applications involving potentially explosive powders, an explosion-proof design can be integrated, providing enhanced safety and compliance with relevant regulations.
• Modular Design: The modular design allows for customization to fit diverse production spaces and throughput requirements. Units can be configured with different filter sizes, fan capacities, and pre-filtration stages to meet specific needs.
• Integrated Monitoring System: A user-friendly control panel with digital pressure gauges and alarm systems provides real-time monitoring of filter pressure drop, airflow, and other critical parameters. This allows for proactive maintenance and prevents unexpected downtime.
• Clean-in-Place (CIP) Capability (Optional): The CIP system enables automated cleaning and sanitization, minimizing downtime and ensuring consistent levels of hygiene. This significantly reduces the risk of cross-contamination.
• Validation Support: We provide comprehensive documentation and validation support to help you demonstrate compliance with regulatory requirements, including IQ/OQ/PQ (Installation Qualification, Operational Qualification, and Performance Qualification).
• Quiet Operation: Designed for low noise levels, minimizing disruption to the work environment.

Applications:

• Tablet pressing and coating
• Capsule filling
• Powder blending and mixing
• Sterile compounding
• API manufacturing
• Packaging operations
• Cleanroom maintenance

Benefits:

• Improved Product Quality: Eliminates airborne contamination, ensuring the consistency and purity of pharmaceutical products.
• Enhanced Worker Safety: Protects employees from inhaling hazardous dusts and particles.
• Regulatory Compliance: Meets or exceeds GMP and other relevant industry standards.
• Reduced Downtime: Proactive monitoring and maintenance minimize interruptions to production.
• Extended Filter Life: Efficient pre-filtration extends the lifespan of HEPA/ULPA filters, reducing operating costs.

Contact us today to discuss your specific needs and receive a customized quote for a pharmaceutical dust collector solution that perfectly meets your requirements.