Description

Coating Condition Survey: Ensuring the Longevity and Safety of Your Assets

Protect your investment and mitigate risk with our comprehensive Coating Condition Survey. This detailed assessment provides a thorough evaluation of the condition of your coatings, identifying potential issues before they escalate into costly repairs or safety hazards. Whether you manage industrial facilities, infrastructure, pipelines, or marine vessels, understanding the health of your coatings is crucial for maintaining asset integrity and regulatory compliance.

What Our Survey Includes:

Our experienced and certified inspectors utilize a combination of non-destructive testing (NDT) methods and visual inspection techniques to deliver a comprehensive report. This includes:

• Visual Inspection: A detailed examination of the coating surface for defects such as blistering, cracking, delamination, corrosion, chalking, discoloration, and graffiti. We document the extent and severity of each finding with high-resolution photography and precise location mapping.
• Thickness Measurement: Using calibrated instruments, we accurately measure the remaining coating thickness at multiple points. This helps determine the level of degradation and remaining service life. Methods used may include magnetic thickness gauges, ultrasonic thickness gauges, or holiday detectors depending on the substrate and coating type.
• Adhesion Testing: We assess the adhesion of the coating to the substrate using appropriate NDT methods such as pull-off testing or impact testing, where applicable. This helps identify areas of poor bonding that could lead to premature coating failure.
• Holiday Detection: For protective coatings on metallic substrates, we use high-voltage holiday detectors to locate pinholes and other discontinuities that compromise the barrier protection.
• Moisture Content Assessment: Where applicable, we assess the moisture content of the substrate to determine if it is suitable for recoating or repair. This can prevent future coating failures due to trapped moisture.
• Detailed Reporting: A comprehensive report summarizing our findings, including:
  • High-resolution photographs and detailed descriptions of observed defects.
  • Precise location mapping of defects using GPS coordinates or other suitable methods.
  • Quantitative data on coating thickness and adhesion.
  • Assessment of the overall coating condition and remaining service life.
  • Recommendations for repair, maintenance, or recoating, including prioritized actions.

Benefits of Our Coating Condition Survey:

• Proactive Maintenance: Identify and address problems early, preventing costly repairs and downtime.
• Extended Asset Lifespan: By implementing recommended maintenance, you extend the life of your assets and reduce the need for premature replacements.
• Enhanced Safety: Identify and mitigate safety hazards associated with damaged coatings, such as corrosion and electrical hazards.
• Regulatory Compliance: Meet industry standards and regulatory requirements for asset inspection and maintenance.
• Cost Savings: Avoid unexpected repairs and costly downtime by addressing issues proactively.
• Informed Decision Making: Our detailed report provides the information you need to make informed decisions about maintenance and capital investment.

Who Benefits from This Survey?

This service is ideal for a wide range of industries and applications, including:

• Oil and Gas: Pipelines, storage tanks, refineries.
• Chemical Processing: Storage tanks, piping, process equipment.
• Infrastructure: Bridges, tunnels, water towers.
• Marine: Ships, barges, offshore platforms.
• Manufacturing: Industrial facilities, machinery, equipment.

Contact us today to schedule your Coating Condition Survey and ensure the long-term performance and safety of your valuable assets. We offer flexible scheduling and customized survey packages to meet your specific needs.