Description

Hydraulic PLC Thread Rolling Machine: High-Speed, Precision Thread Forming

This robust and efficient Hydraulic PLC Thread Rolling Machine is designed for high-volume production of precision threads on a wide range of materials. Utilizing advanced hydraulic power and programmable logic controller (PLC) technology, this machine delivers superior performance, accuracy, and operational ease. Ideal for manufacturers seeking to enhance productivity and improve thread quality, this machine represents a significant upgrade over traditional threading methods.

Key Features:

• Hydraulic Power System: A powerful and reliable hydraulic system provides smooth, consistent rolling force for optimal thread formation, minimizing wear and tear on both the machine and the workpiece. The system ensures consistent thread quality even during prolonged operation.
• PLC Control System: A sophisticated PLC control system offers precise control over all machine parameters, including rolling speed, pressure, and feed rate. This allows for easy customization and optimization of the process for different materials and thread profiles. The PLC also provides diagnostic capabilities and error monitoring for proactive maintenance.
• High-Speed Operation: This machine is engineered for high-speed production, significantly increasing throughput compared to traditional cutting methods. The optimized design minimizes cycle times and maximizes output.
• Versatile Threading Capabilities: Capable of rolling a wide range of thread sizes and pitches, accommodating various materials including but not limited to: steel, brass, aluminum, and other ferrous and non-ferrous metals. (Specific material compatibility will be provided upon request based on machine configuration.)
• Durable Construction: Built with high-quality components and robust construction, ensuring long-term reliability and minimal downtime. The machine features a heavy-duty frame designed to withstand the rigors of continuous operation.
• User-Friendly Interface: The intuitive HMI (Human Machine Interface) makes operation simple and straightforward, even for less experienced operators. Easy-to-navigate menus allow for quick setup and parameter adjustments.
• Precise Thread Quality: The hydraulic system and precise control ensures the creation of highly accurate threads with consistent surface finish, minimizing burrs and imperfections.
• Safety Features: Equipped with numerous safety features including emergency stop buttons, safety guards, and interlocks to protect the operator and prevent accidents.
• Low Maintenance: Designed for ease of maintenance with readily accessible components and minimal lubrication requirements.

Specifications: (Specific specifications will be provided upon request based on machine configuration. These may include, but are not limited to):

• Maximum Thread Diameter: [Insert Value]
• Minimum Thread Diameter: [Insert Value]
• Rolling Speed Range: [Insert Value]
• Power Supply: [Insert Value]
• Machine Dimensions: [Insert Value]
• Weight: [Insert Value]

Benefits:

• Increased Productivity: Higher production speeds and efficiency compared to cutting methods.
• Improved Thread Quality: Superior accuracy, smoother surface finish, and reduced burrs.
• Reduced Material Waste: Less material is removed compared to cutting, leading to cost savings.
• Longer Tool Life: Reduced wear and tear on tooling due to the rolling process.
• Lower Operating Costs: Efficient energy consumption and reduced maintenance requirements.

Applications:

This machine is ideal for a wide range of industries and applications, including:

• Automotive: Fastener manufacturing
• Aerospace: High-precision component production
• Construction: Hardware manufacturing
• Electronics: Small component threading

Contact us today for a customized quote and to discuss your specific threading requirements.