Description

Ampoule Filling and Sealing Machine: High-Speed, Precision Filling for Pharmaceutical & Cosmetic Applications

This fully automated ampoule filling and sealing machine offers high-speed, precise filling and sealing of ampoules with liquids, suspensions, or powders. Designed for pharmaceutical, cosmetic, and other sterile product manufacturing environments, this machine ensures consistent quality and high throughput, minimizing operational costs and maximizing efficiency.

Key Features:

• High-Speed Operation: Achieve significantly faster production rates compared to manual filling methods, dramatically increasing output and reducing labor costs. Specific speed will depend on ampoule size and product viscosity (contact us for details based on your application).
• Precision Filling: Utilizing advanced metering systems, the machine ensures accurate and consistent filling volumes, reducing waste and maintaining product quality. Programmable fill volumes allow for flexibility across different products.
• Sterile Environment: The machine incorporates design features to minimize contamination risk, including readily cleanable surfaces, sealed components, and options for integration with cleanroom environments (specify requirements).
• Versatile Ampoule Handling: Accommodates a wide range of ampoule sizes and shapes, offering flexibility for diverse product needs. Easily adjustable settings allow for quick changeovers between different ampoule types.
• Reliable Sealing: Utilizing advanced sealing technology, the machine ensures a robust, airtight seal, maintaining product sterility and extending shelf life. Sealing parameters are programmable and monitorable.
• Automated Operation: Reduces reliance on manual labor, minimizing human error and ensuring consistent results. The user-friendly interface simplifies operation and maintenance.
• Intuitive Control System: Features a touch-screen HMI for easy programming, monitoring, and control of all machine functions. Data logging capabilities provide detailed production records for quality control and analysis.
• Durable Construction: Built with high-quality materials and components for long-term reliability and minimal downtime. Regular maintenance is simplified through readily accessible components.
• Optional Features: (Customization available upon request):
  • Nitrogen flushing system: For improved product stability and extended shelf life.
  • Integrated washing and drying system: For efficient cleaning and sterilization between batches.
  • Vision system inspection: For automatic detection and rejection of faulty ampoules or improperly filled units.
  • Customizable configurations: Tailored to specific ampoule sizes, product viscosities, and production requirements.

Technical Specifications:

• Ampoule Capacity: (Variable, specify your requirements)
• Filling Speed: (Variable, depending on ampoule size and product, contact us for estimates)
• Filling Accuracy: ±(Specify percentage, depending on model and configuration)
• Power Requirements: (Specify voltage and amperage)
• Dimensions: (Specify dimensions in mm or inches)
• Weight: (Specify weight in kg or lbs)

Applications:

• Pharmaceutical drug filling
• Cosmetic product filling
• Sterile injectable solutions
• Vaccines
• Diagnostic reagents

Contact us today for a customized quotation and to discuss your specific requirements. We offer comprehensive support, including installation, training, and ongoing maintenance services. Let our expert team help you optimize your ampoule filling and sealing process for maximum efficiency and quality.