Description

Accelerate Innovation: R&D Pilot Plants & Test Rigs

Are you ready to bridge the gap between laboratory research and full-scale production? Our customizable R&D Pilot Plants and Test Rigs provide the ideal environment to scale up your processes, optimize parameters, and de-risk your technology before committing to large-scale investments. We offer solutions tailored to diverse industries and applications, enabling you to:

Validate Your Technology: Move beyond theoretical concepts and demonstrate the viability of your process at a relevant scale. Our pilot plants allow for rigorous testing under controlled conditions, providing crucial data for process optimization and scale-up strategies.

Optimize Process Parameters: Fine-tune critical parameters like temperature, pressure, flow rate, and residence time to achieve optimal yield, efficiency, and product quality. Our systems incorporate advanced instrumentation and data acquisition capabilities for precise control and comprehensive data analysis.

De-risk Capital Investments: Reduce the financial risk associated with large-scale production by identifying and mitigating potential challenges at the pilot plant stage. Early detection of bottlenecks or unforeseen issues minimizes costly redesigns and delays.

Features & Benefits:

• Customizable Design: We collaborate closely with you to design a pilot plant or test rig that precisely meets your specific requirements, including process chemistry, throughput, and desired functionalities.
• Modular Construction: Our modular designs offer flexibility and scalability, allowing you to adapt your system as your research and development needs evolve. Future expansion or modification is streamlined and cost-effective.
• Advanced Instrumentation & Controls: Precise control over critical process parameters ensures consistent and repeatable results. Integrated data acquisition systems provide comprehensive data for analysis and optimization.
• Materials of Construction: Choose from a range of materials, including stainless steel, Hastelloy, and other specialized alloys, to ensure compatibility with your specific process chemistry and operating conditions.
• Safety Features: Our systems incorporate multiple safety features to protect personnel and equipment, including pressure relief valves, emergency shutdowns, and interlocks.
• Data Acquisition & Analysis: Real-time data acquisition and advanced data analysis tools provide valuable insights into process performance and efficiency. This data-driven approach enables rapid optimization and improved process understanding.
• Turnkey Solutions: We offer complete turnkey solutions, including design, fabrication, installation, commissioning, and operator training, to minimize your project management burden.
• Regulatory Compliance: Our systems are designed and built to meet all relevant safety and regulatory standards.

Applications:

Our R&D Pilot Plants and Test Rigs serve a wide range of industries and applications, including:

• Pharmaceuticals: Formulation development, drug delivery system optimization, and process scale-up.
• Chemicals: Reaction optimization, process intensification, and new product development.
• Food & Beverage: Process optimization, product development, and quality control.
• Biotechnology: Bioreactor scale-up, fermentation optimization, and downstream processing.
• Materials Science: Material synthesis, process optimization, and property characterization.

Contact Us Today:

Ready to accelerate your innovation? Contact us to discuss your specific needs and explore how our custom-designed R&D Pilot Plants and Test Rigs can help you achieve your research and development goals. Let us help you translate your laboratory success into large-scale commercial reality.