Description

Two-Layer Blown Film Extruder Plant: High-Performance & Versatile Film Production

This state-of-the-art two-layer blown film extruder plant is designed for efficient and high-quality production of a wide range of films. Ideal for manufacturers seeking to expand their capabilities or upgrade their existing operations, this plant offers unmatched versatility, precision, and cost-effectiveness.

Key Features:

• Two-Layer Extrusion: Produce films with distinct layers, allowing for customized properties like enhanced strength, barrier protection, and improved aesthetics. This allows for the creation of films with tailored properties to meet specific application requirements.
• High Output Capacity: Achieve significantly higher production rates compared to single-layer systems, maximizing your return on investment. Exact output capacity will depend on the chosen configuration and film specifications.
• Precise Die Head: Advanced die head design ensures uniform film thickness and bubble stability, minimizing defects and maximizing yield. The die head is easily adjustable for variations in film width and thickness.
• Robust Extruders: High-performance twin-screw or single-screw extruders (depending on chosen configuration) provide reliable and consistent melt flow, ensuring optimal film quality. These extruders are manufactured using high-grade materials for durability and longevity.
• Advanced Control System: A user-friendly PLC-based control system allows for precise monitoring and adjustment of all key parameters, including temperature, pressure, and film thickness. This system facilitates real-time adjustments and optimized production processes. Data logging capabilities enable easy tracking and analysis of production data.
• Air Ring System: A sophisticated air ring system ensures even air cooling and bubble stability, leading to consistent film quality and minimizing defects. The air ring system is adjustable to accommodate various film thicknesses and materials.
• Automatic Winder: A high-speed automatic winder efficiently collects the finished film rolls, minimizing downtime and maximizing output. The winder offers options for different roll sizes and configurations.
• Versatile Material Handling: Handles a wide range of polymers, including LDPE, LLDPE, HDPE, and their blends, allowing for flexible production of different film types. Specific polymer compatibility will be confirmed based on the chosen configuration.
• Modular Design: Modular components enable easy maintenance, upgrades, and customization to suit specific production needs. This flexibility ensures adaptability to evolving market demands.
• Safety Features: Incorporates numerous safety features to protect operators and equipment, including emergency stops, interlocks, and safety guards.

Applications:

This two-layer blown film extruder plant is suitable for a vast range of applications, including:

• Packaging Films: Food packaging, industrial packaging, and retail packaging.
• Agricultural Films: Mulch films, greenhouse films, and silage films.
• Industrial Films: Liner films, protective films, and shrink films.
• Medical Films: Sterile packaging films.

Customization Options:

We offer various customization options to tailor the plant to your specific requirements, including:

• Extruder size and type: Single-screw or twin-screw extruders with different capacities.
• Die head configuration: Different sizes and designs to accommodate varying film widths and thicknesses.
• Cooling system: Customized cooling systems for different film types and production speeds.
• Winder configuration: Different roll sizes and winding speeds.
• Automation level: Customization of the automation level to suit production requirements and budget.

Contact us today for a customized quote and to discuss your specific requirements. Let us help you elevate your film production to the next level!