E 110AC Semi Automatic Pipe Chamfering Machine

      Description


      Here's a detailed product description for the E 110AC Semi-Automatic Pipe Chamfering Machine, formatted in Markdown:

      E 110AC Semi-Automatic Pipe Chamfering Machine

      Precision Pipe End Preparation for Enhanced Productivity

      Overview

      The E 110AC Semi-Automatic Pipe Chamfering Machine is a robust and efficient solution engineered for consistently high-quality pipe end preparation. Designed for medium to high-volume production, this machine automatically chamfers, faces, and deburrs the internal and external edges of various pipe materials, significantly streamlining your fabrication and assembly processes.

      By eliminating manual grinding and deburring, the E 110AC ensures superior edge quality, crucial for optimal welding, sealing, and aesthetic finishes, while drastically improving throughput and operator safety.

      Key Features

      • Semi-Automatic Operation: Operator loads the pipe, clamps it, and initiates the cutting cycle. The machine then automatically performs the chamfering, facing, and deburring, and retracts, allowing the operator to unload. This balances automation benefits with operator flexibility.
      • Wide Diameter Range: Capable of processing pipes from 10mm to 110mm (approximately 0.39" to 4.33") in diameter, offering versatility for various applications.
      • Adjustable Chamfer Angle & Depth: Easily set chamfer angles (e.g., 0-45 degrees) and depths to meet precise project specifications, supporting various joint preparations like V-grooves.
      • Simultaneous ID/OD Chamfering & Facing: Equipped with specialized cutting heads that can simultaneously perform internal (ID) and external (OD) chamfering, as well as face the pipe end square, in a single, rapid operation.
      • Robust Clamping System: Features a powerful, self-centering pneumatic or hydraulic clamping vise that securely holds pipes, preventing movement and ensuring consistent, accurate results.
      • High-Performance Motor: A powerful AC motor drives the cutting head, providing ample torque for processing various materials including carbon steel, stainless steel, aluminum, copper, and brass.
      • Quick Tool Change Design: Innovative tool holding allows for fast and easy replacement of cutting inserts, minimizing downtime and maximizing operational efficiency.
      • Integrated Coolant System: A built-in circulating coolant system prolongs tool life, improves surface finish, and efficiently flushes away chips, maintaining a cleaner work area.
      • Safety Interlocks: Equipped with essential safety features including emergency stop buttons, protective covers, and interlocks to ensure operator safety during operation.
      • Durable Construction: Heavy-duty, rigid machine frame designed for industrial environments, ensuring stability and long-term reliability.

      Benefits

      • Increased Productivity: Rapid, consistent chamfering cycles significantly reduce processing time compared to manual methods.
      • Superior Weld Quality: Precisely prepared pipe ends result in stronger, more reliable welds with reduced defects.
      • Enhanced Safety: Eliminates the hazards associated with manual grinding and deburring, creating a safer working environment.
      • Consistent Accuracy: Automation ensures uniform chamfer angles and depths across all pipes, eliminating human error.
      • Reduced Labor Costs: Less reliance on highly skilled manual labor for pipe preparation tasks.
      • Versatility: Handles a wide range of pipe sizes and materials, making it a valuable asset for diverse manufacturing needs.
      • Extended Tool Life: The efficient coolant system and optimized cutting parameters help prolong the life of cutting inserts.
      • Improved Aesthetics: Delivers clean, burr-free edges for a professional finish.

      Technical Specifications (Illustrative - actual specs may vary)

      SpecificationValue
      ModelE 110AC
      Pipe Diameter RangeØ10mm - Ø110mm (0.39" - 4.33")
      Chamfer Angle Range0° - 45° (adjustable)
      Chamfer Depth0 - 10mm (adjustable)
      Motor Power2.2 kW (approx. 3 HP)
      Spindle Speed1000 - 2000 RPM (Variable)
      Power Supply3 Phase, 220V/380V/415V, 50Hz/60Hz (Specify)
      Clamping TypePneumatic (Air pressure: 0.5-0.7 MPa)
      Cutting MethodIndexable carbide inserts
      Coolant SystemIntegrated, recirculating
      Machine DimensionsApprox. 900 x 700 x 1200 mm (L x W x H)
      Machine WeightApprox. 250 kg
      Material CapabilityCarbon Steel, Stainless Steel, Aluminum, Copper, Brass

      Ideal Applications

      The E 110AC is an indispensable tool for industries requiring precise pipe end finishing, including:

      • Welding & Fabrication Shops: Preparing pipe ends for high-quality butt, fillet, or socket welds.
      • Hydraulic & Pneumatic Systems: Ensuring burr-free ends for fluid and air transfer lines.
      • Construction & Pipeline Projects: On-site or workshop preparation of pipes.
      • Automotive & Aerospace: Component manufacturing requiring precise tube ends.
      • Furniture & Fixture Manufacturing: Creating clean, finished edges for tubular components.
      • General Metalworking: Any application where consistent, deburred, and chamfered pipe ends are critical.

      Why Choose the E 110AC?

      Invest in the E 110AC Semi-Automatic Pipe Chamfering Machine and elevate your pipe processing capabilities. Its combination of semi-automatic operation, versatile capacity, precision engineering, and robust construction offers an unparalleled balance of performance and value. Minimize manual labor, enhance safety, and achieve consistent, high-quality pipe preparation that meets the most demanding industry standards.

      Contact us today for a personalized quote and to learn more about how the E 110AC can optimize your production.

      Tags: E 110AC Semi Automatic Pipe Chamfering Machine