Ensure Uncompromised Product Integrity with State-of-the-Art Leak Detection
Leaks, even microscopic ones, can lead to catastrophic failures, performance degradation, safety hazards, and significant financial losses in critical components and sealed systems. Our Advanced Helium Leak Testing Machines offer the most reliable, accurate, and sensitive method for detecting leaks, ensuring the absolute integrity of your products.
Designed for industries where precision and reliability are paramount, our machines utilize the proven helium mass spectrometry technique to pinpoint even the most minute leaks with unmatched speed and repeatability. Elevate your quality control, reduce warranty claims, and safeguard your brand reputation with our cutting-edge leak testing solutions.
Key Features & Capabilities:
High-Sensitivity Mass Spectrometer: Our advanced spectrometer technology detects helium tracer gas down to 10^-12 mbar·l/s, identifying leaks far smaller than conventional methods.
Robust Vacuum System: Equipped with high-performance turbomolecular and roughing pumps, ensuring rapid pump-down times and stable vacuum conditions for accurate measurements.
Intuitive Touchscreen Interface: A user-friendly, high-resolution industrial touchscreen provides real-time data display, graphical representation of leak rates, and easy navigation for test setup and analysis.
Advanced Software Platform:
Customizable Test Recipes: Create and save specific test sequences for different products, optimizing efficiency and repeatability.
Automated Test Cycles: Full automation capabilities for high-throughput production lines, minimizing operator intervention and potential errors.
Comprehensive Data Logging & Reporting: Stores all test parameters, results, and environmental conditions. Generates detailed reports for quality assurance, traceability, and compliance.
Remote Monitoring & Control: Optional connectivity for integration into factory networks, enabling remote diagnostics and operational control.
Multiple Test Modes:
Vacuum (Integrity) Test: For sealed components, vacuum chambers, and systems that hold a vacuum.
Sniffer Test: For pinpointing leak locations on pressurized components or filled systems.
Accumulation Test: For gross leak detection in production environments.
Self-Calibration & Diagnostics: Automated calibration routines using certified leak standards ensure consistent accuracy and system performance. Built-in diagnostics minimize downtime.
Ergonomic & Modular Design: Compact footprint and flexible configurations allow for seamless integration into existing production lines or laboratory environments.
Integrated Handling & Fixturing: Options for automatic part loading/unloading, customized test chambers, and interchangeable fixtures to accommodate diverse product geometries.
Increased Throughput & Efficiency: Automated test cycles and fast measurement times optimize production lines, leading to higher output and reduced manufacturing costs.
Reduced Operational Costs: Minimize rework, scrap rates, field failures, and warranty claims associated with undetected leaks.
Full Traceability & Compliance: Meet stringent industry standards (e.g., ISO, ASTM, MIL-STD) with verifiable, comprehensive test data and reports.
Broad Application Versatility: Adaptable to a wide range of component sizes, materials, and testing requirements, offering a flexible solution for various industries.
Simplified Operation & Reduced Training: The intuitive interface and automated processes reduce the learning curve for operators, improving efficiency and consistency.
Enhanced Safety: Critical for components handling hazardous gases or liquids, ensuring containment and preventing environmental contamination.
Ideal Applications & Industries:
Our Helium Leak Testing Machines are indispensable for any industry demanding the highest level of leak tightness:
Automotive: Fuel systems, AC components, EV battery packs, sensors, catalytic converters, brake systems.
Power Generation: Fuel cells, transformers, gas turbines.
Technical Specifications (Example - Specific models vary):
Feature
Specification
Minimum Detectable Leak Rate
From 1 x 10^-12 mbar·l/s (He) (depending on model and configuration)
Test Volume Capacity
Up to 100 Liters (standard models), customizable for larger
Pump-down Time
Optimized for specific chamber volumes, typically seconds to minutes
Display
High-resolution Industrial Touchscreen
Communication Interfaces
Ethernet, USB, RS232, Digital I/O (Profibus/Profinet optional)
Power Requirements
200-240V AC, 50/60 Hz (single-phase or three-phase available)
Dimensions (WxDxH)
Varies by model; typically from 600 x 700 x 1400 mm
Weight
Varies by model; typically from 150 kg
Operating Temperature
10°C to 40°C
Ready to Elevate Your Quality Control?
Don't let leaks compromise your products or reputation. Invest in the precision and reliability of our Advanced Helium Leak Testing Machines.
Contact us today for a personalized consultation, request a detailed quote, or schedule a demonstration. Our experts are ready to help you find the perfect leak detection solution for your specific needs.
