Description

Industrial Hydro Extractor - Direct Drive: Unrivaled Efficiency & Durability

Revolutionize your de-watering process with our cutting-edge Industrial Hydro Extractor - Direct Drive. Engineered for maximum efficiency, unparalleled durability, and minimal maintenance, this direct-drive powerhouse is the ultimate solution for industries demanding rapid and thorough moisture removal from a wide range of materials.

Say goodbye to the inefficiencies and maintenance headaches of traditional belt-driven systems. Our direct-drive technology delivers a seamless, powerful, and controlled extraction process, ensuring optimal dryness and significant operational savings.

Key Features & Benefits:

• Advanced Direct Drive Technology:
  • Superior Energy Efficiency: Eliminates power loss associated with belts and pulleys, directly transferring motor power to the basket for significantly lower energy consumption per cycle.
  • Reduced Maintenance: No belts to tension, replace, or maintain, drastically cutting down on downtime and spare parts costs.
  • Smoother & Quieter Operation: Direct coupling minimizes vibration and noise, leading to a more stable machine and a better working environment.
  • Extended Lifespan: Fewer moving parts mean less wear and tear, ensuring a longer operational life for the entire system.
  • Precise Speed Control: Advanced inverter drives allow for fine-tuned RPM adjustments, optimizing the extraction process for different materials and achieving desired dryness levels.
• Superior De-watering Performance:
  • High G-Force Extraction: Generates powerful centrifugal forces, effectively removing up to 90% or more of surface moisture from materials in rapid cycles.
  • Reduced Drying Times: Efficient de-watering significantly shortens subsequent drying processes, saving energy and accelerating overall production.
  • Versatile Material Handling: Capable of processing textiles, laundered garments, food products, chemical solids, metal parts, and various other wet bulk materials.
• Robust & Durable Construction:
  • Heavy-Gauge Stainless Steel (SS 304 / SS 316): Inner basket and outer drum are constructed from high-grade stainless steel, ensuring exceptional corrosion resistance, hygiene, and longevity.
  • Reinforced Frame & Chassis: Built with a sturdy, vibration-dampening frame designed to withstand continuous industrial use and heavy loads.
  • High-Quality Components: Utilizes industrial-grade bearings, seals, and electrical components for maximum reliability and minimal wear.
• Advanced Safety Features:
  • Lid Interlock System: Prevents operation when the lid is open and keeps the lid securely locked until the basket has come to a complete stop.
  • Automatic Dynamic Braking: Rapidly and smoothly brings the basket to a halt, enhancing safety and reducing cycle times.
  • Unbalance Detection & Vibration Sensor: Automatically shuts down the machine if an excessive unbalance is detected, preventing damage and ensuring operator safety.
  • Emergency Stop Button: Strategically placed for immediate shutdown in critical situations.
  • Robust Shock Absorbers & Anti-Vibration Mounts: Minimize floor transmission of vibrations, enhancing machine stability and workplace safety.
• User-Friendly Control System:
  • PLC-Based Controls with HMI Touchscreen: Intuitive interface for easy programming, monitoring, and operation.
  • Programmable Cycles: Store multiple pre-set programs for different materials, ensuring consistent results and reducing setup time.
  • Variable Speed & Cycle Time Control: Optimize the de-watering process precisely to your material's requirements.
  • Error Diagnostics & Alarms: Provides clear indications of operational issues, facilitating quick troubleshooting.

Technical Specifications (Example – customizable):

• Capacity: 15 kg to 250 kg (or custom sizes available)
• Basket Diameter: 600 mm to 1500 mm
• Basket Material: SS 304 / SS 316 (Perforated)
• Outer Drum Material: SS 304 / Mild Steel with Epoxy Coating
• Motor Power: 5.5 kW to 30 kW (or higher, depending on capacity)
• Drive System: Direct Drive with VFD (Variable Frequency Drive)
• Operating Speed: 750 RPM to 1200 RPM (Variable)
• G-Force: Up to 500 G
• Braking System: Dynamic / Regenerative Braking
• Controls: PLC-based with Touchscreen HMI
• Safety Features: Lid Interlock, Unbalance Sensor, Emergency Stop, Dynamic Braking
• Drainage: Large diameter bottom drain with flange
• Power Supply: 3 Phase, 415V, 50/60Hz (Customizable)
• Mounting: Heavy-duty anti-vibration mounts

Ideal Applications:

Our Direct Drive Industrial Hydro Extractor is the perfect solution for a diverse range of industries, including:

• Textile & Garment Processing: Dye houses, laundries, garment factories for fabric, yarn, and clothing.
• Industrial & Commercial Laundries: High-volume de-watering of linens, uniforms, and workwear.
• Food Processing: De-watering vegetables, fruits, salads, seafood, and oil extraction from fried snacks.
• Chemical & Pharmaceutical Industries: Solid-liquid separation, drying of granules, powders, and crystals.
• Metal Finishing & Plating: Drying small metal parts after washing, electroplating, or passivation.
• Plastic Recycling: Removing water from washed plastic flakes or granules.
• Rubber & Polymer Industries: De-watering various rubber components.
• Waste Management: Reducing moisture content in certain types of industrial waste.

Why Choose Our Direct Drive Hydro Extractor?

Invest in the future of your industrial de-watering. Our Industrial Hydro Extractor - Direct Drive offers a superior blend of innovation, efficiency, and reliability that translates into tangible benefits for your operations:

• Unmatched Operational Savings: Significant reductions in energy consumption and maintenance costs.
• Increased Productivity: Faster cycles and consistent results improve throughput.
• Enhanced Workplace Safety: Comprehensive safety features protect operators and prolong machine life.
• Sustainable Choice: Energy-efficient design contributes to a greener operation.
• Built to Last: Engineered for maximum durability and continuous performance in demanding environments.

Invest in efficiency. Invest in reliability. Invest in our Industrial Hydro Extractor - Direct Drive.

Contact us today for a personalized quote or to discuss how our Direct Drive Hydro Extractor can optimize your specific industrial de-watering needs!