Achieve Unmatched Dimensional Stability and Superior Fabric Hand for Your Tubular Knits
In the competitive world of textile manufacturing, achieving perfect fabric quality – especially for delicate tubular knitted fabrics – is paramount. Our Advanced Tubular Fabric Compacting Machine is engineered to meet these demands, offering an unparalleled solution for controlled shrinkage, exceptional dimensional stability, and a luxurious soft hand feel. Designed for efficiency and precision, this machine is an indispensable asset for manufacturers looking to elevate their product quality and reduce post-processing issues.
Product Overview
The Tubular Fabric Compacting Machine is a state-of-the-art finishing solution specifically designed for open-width or tubular knitted fabrics. It utilizes a sophisticated mechanical compaction process combined with precise tension control and steaming to achieve optimal fabric stability and a premium hand feel. This machine effectively reduces residual shrinkage, controls fabric width, and eliminates spirality, making your fabrics ready for high-quality garment production.
Key Features & Innovations
Tensionless Fabric Feeding System:
Utilizes a precision expander and highly sensitive dancer rollers to ensure absolutely tension-free feeding of tubular fabric.
Prevents fabric distortion and width variation before compaction.
Integrated Steaming & Moisturizing Unit:
High-efficiency steam box relaxes fabric fibers, preparing them for optimal compaction.
Ensures deep penetration for consistent moisture content, enhancing softness and stretch recovery.
Dual-Zone Compaction System:
Features heavy-duty rubber and felt belts, precisely heated and controlled, to apply targeted mechanical compaction.
Achieves maximum residual shrinkage control and excellent dimensional stability.
Independent control for each compaction zone allows for fine-tuning based on fabric type.
Precise Width Adjustment & Control:
Motorized width adjustment system with digital display ensures accurate and consistent fabric width post-compaction.
Minimizes fabric waste and ensures uniform garment cutting.
Advanced PLC Control with Intuitive HMI Touch Screen:
User-friendly interface for easy operation, parameter setting, and recipe management.
Real-time monitoring of speed, temperature, pressure, and production data.
Diagnostic functions for quick troubleshooting.
High-Efficiency Heating & Drying System:
Options for electric, thermal oil, or steam heating systems to suit various energy sources and fabric requirements.
Ensures uniform drying and heat setting for long-lasting stability.
Automatic Fabric Plaiting / Batching Unit:
Neat and precise plaiting or automatic roll winding for finished fabric, minimizing manual intervention.
Adjustable plaiting length/tension.
Robust & Durable Construction:
Heavy-duty steel frame with anti-corrosion treatment ensures long operational life and stability.
High-quality components from renowned international brands for reliability and easy maintenance.
Energy-Efficient Design:
Optimized heating, insulation, and motor selection to minimize power and steam consumption, reducing operational costs.
Safety Features:
Emergency stop buttons, protective covers, and sensor-based safety interlocks ensure operator safety during operation and maintenance.
Benefits For Your Business
Superior Fabric Quality: Deliver fabrics with minimal residual shrinkage (often <3-5%), excellent dimensional stability, and a luxurious soft hand feel that commands a premium.
Enhanced Productivity: High processing speeds combined with automatic operation reduce labor requirements and increase throughput.
Reduced Fabric Waste: Precise width control and elimination of spirality minimize cutting waste during garment production.
Consistent Results: PLC control ensures repeatable performance, guaranteeing uniform quality across entire production batches.
Increased Customer Satisfaction: Garments made from compacted fabric maintain their shape and size wash after wash, leading to higher end-user satisfaction.
Versatile Application: Capable of handling a wide range of tubular knitted fabrics, offering flexibility for diverse product portfolios.
Lower Operating Costs: Energy-efficient design and robust construction lead to reduced utility bills and minimal maintenance downtime.
Technical Specifications (Typical Configuration)
Parameter
Value / Range
Working Width
400 mm – 1600 mm (customizable)
Production Speed
5 – 40 meters/minute (depending on fabric type)
Heating Method
Electric / Thermal Oil / Steam (Client's choice)
Installed Power
40 – 75 kW (varies with heating type & size)
Steam Consumption
200 – 400 kg/hr (if steam heated)
Air Pressure
6 bar (0.6 MPa)
Control System
PLC with 10"-15" HMI Touch Screen
Residual Shrinkage
≤ 3-5% (for cotton, depending on fabric structure)
Operating Temp.
Up to 180°C
Overall Dimensions
L: 10,000-15,000mm, W: 2,500-3,500mm, H: 2,500mm
Weight
8,000 – 15,000 kg (approx.)
Applications
Ideal for processing a wide variety of tubular knitted fabrics, including:
Single Jersey
Rib Knits
Interlock
Pique
Fleece
Terry
Lycra Blends
Cotton, Polyester, Viscose, and their blends
Suitable for fabrics used in:
T-shirts and Polo Shirts
Underwear and Loungewear
Sportswear and Activewear
Babywear and Children's Apparel
Fashion Apparel
Why Choose Our Compactor Machine?
We combine cutting-edge technology with decades of experience in textile machinery manufacturing. Our tubular fabric compacting machines are renowned for their:
Exceptional Performance: Consistently delivering fabrics that exceed industry standards.
Robust Reliability: Built to last with minimal downtime and easy maintenance.
Customization Options: Tailored solutions to perfectly match your specific production needs.
Sustainable Choice: Engineered for energy efficiency and reduced environmental impact.
Elevate Your Fabric Quality Today!
Don't let fabric instability compromise your product quality. Invest in our Tubular Fabric Compacting Machine and experience the transformation in your production efficiency and fabric appeal.
