APFC Panel

      Description


      Advanced Automatic Power Factor Correction (APFC) Panel

      Optimize Your Power, Maximize Your Savings

      Are you facing challenges with high electricity bills, poor power quality, or penalties from your utility provider due to low power factor? Our Advanced Automatic Power Factor Correction (APFC) Panel is the intelligent solution designed to address these issues head-on. By efficiently improving your power factor, our APFC panels significantly reduce energy consumption, enhance system stability, and extend the lifespan of your electrical equipment.

      What is an APFC Panel?

      An APFC panel is an electrical system that automatically monitors and corrects the power factor of an electrical load. It consists of a series of capacitors switched in and out of the circuit by an intelligent controller. This dynamic compensation ensures the power factor is maintained close to unity (1.0), leading to optimal energy utilization and reduced operational costs.

      Key Features

      Our APFC Panels are engineered for superior performance, reliability, and ease of use:

      • Intelligent Microprocessor-Based Controller:
        • Real-time power factor monitoring and correction.
        • Multi-stage switching logic for precise compensation.
        • Automatic sensing of leading/lagging power factor.
        • Programmable settings for target power factor, switching delays, and alarm thresholds.
        • User-friendly HMI (Human Machine Interface) with LCD/LED display for system status and parameters.
      • Heavy-Duty Capacitors:
        • High-quality, self-healing, MPP (Metalized Polypropylene) capacitors for long life and consistent performance.
        • Dry-type or gas-filled options available, ensuring safety and reliability.
        • Low losses and high over-current/over-voltage withstand capabilities.
      • Robust Switching Contactors:
        • Specifically designed for capacitor switching, featuring pre-insertion resistors to mitigate inrush currents and enhance contactor life.
        • High-speed operation for rapid power factor correction.
      • Optional Detuned / Harmonic Filter Reactors:
        • Integrated reactors to protect capacitors from harmonic distortion present in the network (e.g., from VFDs, UPS, LEDs).
        • Prevents resonance and extends capacitor life in polluted networks.
      • Comprehensive Protection Systems:
        • Overcurrent protection for each capacitor bank (HRC fuses/MCCBs).
        • Over-voltage and under-voltage protection.
        • Short-circuit protection.
        • Capacitor overload and over-temperature protection.
      • Sturdy & Ventilated Enclosure:
        • Fabricated from CRCA steel, powder-coated for corrosion resistance and durability.
        • Designed for optimal heat dissipation with natural or forced ventilation.
        • High Ingress Protection (IP) ratings (e.g., IP4X, IP5X) suitable for industrial environments.
      • Modular & Expandable Design:
        • Easily scalable to accommodate future load growth.
        • Component layout designed for convenient maintenance and service.
      • Safety Interlocks:
        • Ensures safe operation and maintenance procedures.

      Benefits

      Investing in our APFC Panel delivers a multitude of advantages for your business:

      • Significant Energy Cost Reduction: Eliminates low power factor penalties and reduces maximum demand charges.
      • Improved System Efficiency: Optimizes the use of electrical power, reducing transmission and distribution losses.
      • Extended Equipment Lifespan: Reduces thermal stress on transformers, cables, and switchgear, leading to longer equipment life and lower maintenance costs.
      • Enhanced Voltage Stability: Maintains a more stable voltage level, crucial for sensitive electronic equipment and motor performance.
      • Increased System Capacity: Frees up transformer and cable capacity, allowing for the addition of new loads without upgrading existing infrastructure.
      • Regulatory Compliance: Helps meet utility and industry standards for power factor.
      • Reduced Carbon Footprint: By optimizing energy usage, you contribute to environmental sustainability.
      • Rapid Return on Investment (ROI): The cost savings typically lead to a quick payback period.

      Technical Specifications

      ParameterDetails
      Capacity25 kVAR to 1000 kVAR (Higher capacities available on request)
      Rated Voltage415V, 440V, 690V AC (Other voltages available)
      Frequency50 Hz / 60 Hz
      Control TypeAutomatic, Microprocessor-based, Multi-stage
      Number of Steps4, 6, 8, 12, 16 steps (Configurable)
      Target Power FactorAdjustable, typically 0.98 Lagging
      SensingThree-phase, real-time sensing of current and voltage
      Capacitor TypeHeavy-Duty, Self-healing, Dry-type / Gas-filled MPP (Metalized Polypropylene)
      Harmonic Filter (Optional)Detuned reactors (e.g., 7% or 14% tuning frequency) for harmonic mitigation
      ProtectionOvercurrent, Overvoltage, Under-voltage, Short Circuit, Over-temperature, Capacitor Overload
      Enclosure MaterialCRCA Steel, Powder Coated (RAL 7032 or custom)
      IP ProtectionIP4X, IP5X (as per IEC 60529)
      CoolingNatural Air / Forced Air (for higher kVAR ratings)
      StandardsIEC 61921, IEC 60831, IS 13340, IS 13585, IEEE 519 (for harmonic content)
      Operating Temperature-10°C to +50°C
      DisplayLCD/LED for V, I, PF, kVAR, kWH, Hz, Temperature, Alarm Status

      Applications

      Our APFC Panels are ideal for a wide range of industries and commercial facilities with significant inductive loads:

      • Manufacturing Plants: Textile, Steel, Plastic, Chemical, Food & Beverage
      • Commercial Buildings: Hospitals, Hotels, Shopping Malls, Office Complexes, Data Centers
      • Infrastructure: Water Treatment Plants, Pumping Stations, Airports
      • Renewable Energy: Solar Farms, Wind Power Stations
      • Utilities: Substations, Distribution Networks
      • Any facility with motors, transformers, welding machines, fluorescent lighting, and other inductive loads.

      Why Choose Our APFC Panels?

      • Engineered for Excellence: Built with premium components and advanced technology for maximum efficiency and longevity.
      • Customization: We offer tailored solutions to meet your specific load requirements and network conditions.
      • Reliability & Durability: Robust construction and comprehensive protection ensure continuous, trouble-free operation.
      • Expert Support: Our team of experienced engineers provides consultation, installation guidance, and dedicated after-sales service.
      • Cost-Effective: Designed to deliver rapid ROI through substantial energy savings.

      Get a Quote Today!

      Don't let poor power factor drain your profits. Contact us today to learn more about how our Advanced APFC Panels can revolutionize your energy efficiency and bring significant savings to your operations.

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