AC Drive

      Description


      Here's a detailed product description for an AC Drive (Variable Frequency Drive) in Markdown format.

      Unleash Precision & Efficiency: High-Performance AC Drive (VFD)

      Revolutionize Your Motor Control with Cutting-Edge Technology

      Our High-Performance AC Drive is engineered to deliver unparalleled control, energy efficiency, and reliability for a wide range of industrial applications. Designed to optimize the operation of your AC motors, this Variable Frequency Drive (VFD) provides precise speed and torque control, significantly reducing energy consumption, extending equipment lifespan, and enhancing overall system performance.

      Key Benefits:

      • Exceptional Energy Savings: By accurately matching motor speed to load requirements, our AC Drive drastically reduces power consumption, especially in pump and fan applications, leading to substantial cost reductions and a smaller carbon footprint.
      • Enhanced Process Control: Achieve superior precision in your operations with advanced motor control algorithms. Maintain exact speeds, positions, and torques, resulting in higher product quality and reduced waste.
      • Extended Equipment Lifespan: Gentle soft starts and stops eliminate mechanical shock, wear, and tear on motors, gears, bearings, and belts. This significantly prolongs the operational life of your machinery, minimizing maintenance costs and downtime.
      • Robust Motor Protection: Integrated protection features safeguard your motors against overcurrent, overvoltage, undervoltage, overheating, phase loss, and short circuits, ensuring reliable and safe operation.
      • Simplified System Integration: With a compact design, flexible I/O options, and broad communication protocol support, our AC Drive seamlessly integrates into new or existing automation systems.

      Core Features:

      1. Advanced Control & Performance

      • Multiple Control Modes: Supports V/f (Voltage/Frequency) control, Sensorless Vector Control (SVC) for excellent speed regulation without an encoder, and high-performance Flux Vector Control (FVC) for precise torque and speed control (with encoder feedback).
      • Wide Speed Range: Provides a broad output frequency range (typically 0-600 Hz) to accommodate diverse application requirements from very slow creep speeds to high-speed operations.
      • High Overload Capability: Designed to handle peak demands with an overload capacity of 150% for 60 seconds (and higher for short durations), ensuring stable operation under fluctuating loads.
      • Built-in PID Control: Integrated Proportional-Integral-Derivative (PID) controller allows for direct closed-loop control of process variables (e.g., pressure, flow, temperature) without the need for an external PLC.
      • Dynamic Braking Capability: Supports external braking resistors for rapid deceleration and stopping of high-inertia loads.

      2. Connectivity & Communication

      • Standard Modbus RTU: Equipped with RS485 communication for easy integration with PLCs, HMIs, and SCADA systems.
      • Optional Industrial Ethernet: Fieldbus options include EtherNet/IP, PROFINET, PROFIBUS DP, DeviceNet, and more, providing seamless connectivity in complex automation architectures.
      • Flexible I/O: Multiple programmable digital inputs/outputs, analog inputs/outputs, and relay outputs for diverse control and monitoring needs.

      3. Protection & Safety

      • Comprehensive Motor Protection: Includes protection against overcurrent, overvoltage, undervoltage, overheating, phase loss, ground fault, short circuit, and motor overload.
      • Safe Torque Off (STO): Compliant with EN ISO 13849-1 (PLd) and IEC 61508 (SIL2) for safe machine shutdown, preventing unintended motor startup during maintenance or emergency stops.
      • Environmental Resilience: Robust design with conformal coated PCBs for enhanced durability in harsh industrial environments, protecting against dust, moisture, and chemical agents.

      4. User Experience & Diagnostics

      • Intuitive HMI: User-friendly keypad with a multi-line LCD or LED display for easy parameter setting, monitoring, and diagnostics.
      • PC Software Tools: Dedicated software for advanced configuration, tuning, monitoring, and troubleshooting, offering graphical interfaces and data logging capabilities.
      • Event Logging: Stores fault history and operational data for quick diagnosis and proactive maintenance.

      5. Design & Mounting

      • Compact Footprint: Space-saving design ideal for cabinet mounting, minimizing panel space requirements.
      • Flexible Mounting Options: Supports wall mounting or DIN rail mounting (for smaller units).
      • Integrated EMI Filter: Built-in electromagnetic interference (EMI) filter (optional on some models) helps meet EMC directives and reduces noise emissions.

      Technical Specifications (Typical Range):

      FeatureSpecification
      Power Range0.4 kW to 630 kW (0.5 HP to 850 HP)
      Input Voltage1-Phase: 200-240 VAC 
      3-Phase: 200-240 VAC, 380-480 VAC, 525-690 VAC
      Output Voltage3-Phase: 0 to Input Voltage
      Output Frequency0 - 600 Hz
      Overload Capacity150% for 60 seconds (constant torque), 110% for 60 seconds (variable torque)
      Control ModesV/f, Sensorless Vector Control (SVC), Flux Vector Control (FVC)
      Switching Freq.2 kHz - 16 kHz (adjustable)
      Control AccuracySpeed: ±0.2% (SVC), ±0.02% (FVC) 
      Torque: ±5% (FVC)
      Digital Inputs6-8 programmable (PNP/NPN configurable)
      Analog Inputs2-3 (0-10V, 4-20mA selectable)
      Relay Outputs2-3 programmable (NO/NC)
      CommunicationRS485 (Modbus RTU) Standard, Optional: EtherNet/IP, PROFINET, PROFIBUS DP, DeviceNet
      Protection ClassIP20 (Standard), IP54 (Flange Mount/Optional)
      Operating Temp.-10°C to +50°C
      CertificationsCE, UL, cUL, RoHS, TÜV (for STO)

      Typical Applications:

      • Pumps: Water/Wastewater, HVAC, Irrigation, Booster Pumps
      • Fans & Blowers: HVAC Systems, Exhaust Fans, Cooling Towers
      • Conveyors: Material Handling, Packaging Lines
      • Compressors: Air Compressors, Refrigeration
      • Mixers & Agitators: Chemical Processing, Food & Beverage
      • Extruders: Plastics, Rubber
      • Machine Tools: Lathes, Milling Machines, Grinders
      • Textile Machinery: Spinning, Weaving, Dyeing
      • Cranes & Hoists: Lifting Applications
      • Automated Storage & Retrieval Systems (AS/RS)

      Why Choose Our AC Drive?

      Experience the difference that advanced engineering and robust design can make. Our AC Drive isn't just a component; it's a strategic investment in the longevity, efficiency, and productivity of your industrial processes. We combine cutting-edge technology with user-centric design and comprehensive support to ensure optimal performance and peace of mind.

      Elevate your control. Optimize your energy. Maximize your output.

      Contact Us Today!

      Ready to transform your motor control? Contact us or download the full datasheet to learn more about how our High-Performance AC Drive can benefit your specific application. Our experts are standing by to assist you.

      Soft Starter

      Gearbox

      Switch Gears

      AC Motors

      Tags: AC Drive