PCC Panel

      Description


      Robust & Reliable Power Control Center (PCC) Panels

      Overview

      A Power Control Center (PCC) Panel is the heart of any industrial or large commercial electrical distribution system. It is a centralized assembly designed to control, monitor, and distribute electrical power efficiently and safely to various loads and equipment within a facility. Our PCC Panels are engineered for optimal performance, ensuring robust power management, maximum uptime, and enhanced operational safety for critical applications.

      Key Features

      Our PCC Panels are built with precision and incorporate cutting-edge technology to meet the most demanding requirements:

      • Robust Enclosure: Constructed from high-quality CRCA (Cold Rolled Cold Annealed) sheet steel or aluminum, designed for superior durability and corrosion resistance. Available in various IP (Ingress Protection) ratings (e.g., IP42, IP54, IP65) suitable for diverse environmental conditions.
      • Modular Design: Facilitates easy expansion, modification, and maintenance, allowing for future system upgrades without significant downtime.
      • High-Quality Busbar System: Utilizes electrolytic grade copper or aluminum busbars, precisely sized and arranged for optimal current carrying capacity and minimal voltage drop, conforming to international standards.
      • Advanced Circuit Protection: Equipped with a comprehensive range of protective devices including:
        • Air Circuit Breakers (ACBs): For main incoming and large feeders.
        • Molded Case Circuit Breakers (MCCBs): For outgoing feeders and motor circuits.
        • Miniature Circuit Breakers (MCBs): For control circuits and smaller loads.
        • Earth Leakage Circuit Breakers (ELCBs)/Residual Current Circuit Breakers (RCCBs): For enhanced personnel and equipment safety.
      • Integrated Metering & Monitoring:
        • Digital Multifunction Meters: Provide real-time data for voltage, current, frequency, power factor, active/reactive power, and energy consumption.
        • Analog Meters (optional): For quick visual inspection of critical parameters.
        • LED Indicators: For status indication (ON/OFF/TRIP).
      • Efficient Cable Management: Thoughtfully designed cable entry and exit points, along with adequate space for dressing, termination, and segregation of power and control wiring, ensuring neatness and ease of access.
      • Cooling & Ventilation: Strategically placed ventilation louvers or fan systems (optional) to maintain optimal internal temperatures, extending the life of components.
      • Safety Features: Includes interlocks, shrouds, and insulated barriers to prevent accidental contact with live parts, ensuring operator safety during operation and maintenance.
      • Compliance: Designed and manufactured in strict adherence to international and national standards such as IEC 61439-1 & 2, IS 8623, NEMA, etc.

      Benefits

      Investing in our PCC Panels offers significant advantages for your operations:

      • Enhanced Reliability: Ensures a stable and consistent power supply, minimizing unexpected outages and operational disruptions.
      • Superior Safety: Comprehensive protection devices safeguard personnel and equipment from electrical faults, overloads, and short circuits.
      • Optimized Power Distribution: Centralized control and efficient busbar systems ensure balanced load distribution and reduced energy losses.
      • Increased Efficiency: Accurate metering and monitoring capabilities allow for better power management, potential energy savings, and proactive maintenance.
      • Scalability & Adaptability: Modular design supports future expansion and modification, making it a future-proof investment.
      • Reduced Downtime: High-quality components and robust construction lead to lower maintenance requirements and longer operational life.
      • Centralized Control: Simplifies operation and troubleshooting, providing a single point of control for the entire electrical system.
      • Regulatory Compliance: Meets all relevant industry standards, ensuring peace of mind and hassle-free audits.

      Applications

      Our PCC Panels are essential for a wide range of industries and facilities requiring reliable and robust power distribution:

      • Manufacturing Plants: Automobile, textile, food & beverage, pharmaceuticals, chemicals.
      • Process Industries: Cement, steel, paper, oil & gas.
      • Power Generation & Distribution: Power plants, substations.
      • Commercial Complexes: Shopping malls, high-rise buildings, hotels, hospitals.
      • Infrastructure Projects: Water treatment plants, sewage treatment plants, metro rail.
      • Data Centers: Ensuring uninterruptible power supply for critical IT infrastructure.

      Technical Specifications (Typical)

      ParameterTypical Range / Details
      Rated Voltage415V, 690V AC (up to 1000V)
      Rated CurrentUp to 6300A (higher on custom request)
      Short Circuit Withstand50kA, 65kA, 80kA for 1 sec
      Frequency50 Hz / 60 Hz
      Degree of Protection (IP)IP42, IP54, IP55, IP65 (as per requirement)
      ConstructionCRCA Sheet Steel / Aluminum
      Paint FinishPowder Coated (RAL 7032 / RAL 7035 or custom colors)
      Busbar MaterialElectrolytic Grade Copper / Aluminum
      Busbar SupportSMC / DMC, Non-hygroscopic, Flame Retardant
      StandardsIEC 61439-1 & 2, IS 8623
      ConfigurationFixed / Draw-out / Compartmentalized
      MountingFloor Standing, Front/Rear access
      Cable EntryTop / Bottom (as per site requirement)
      Incoming & Outgoing FeederACBs, MCCBs, Contactors, Fuses
      MeteringDigital Multifunction Meters, Analog Meters (Voltmeter, Ammeter)
      Control & AutomationPLC/SCADA compatible (optional)

      Customization Options

      We understand that every project has unique requirements. Our PCC Panels are highly customizable, including:

      • Specific voltage and current ratings
      • Integration of automation systems (PLCs, VFDs)
      • Advanced protection relays and communication protocols
      • Specialized enclosure materials and finishes
      • Non-standard panel dimensions and configurations
      • Type and brand of switchgear components

      Why Choose Our PCC Panels?

      • Uncompromising Quality: We use only the highest quality components and adhere to stringent manufacturing processes.
      • Expert Engineering: Our team of experienced engineers designs panels optimized for performance, safety, and longevity.
      • Tailored Solutions: We provide customized solutions that precisely match your operational needs and budgetary constraints.
      • Reliable Support: From consultation and design to installation and after-sales service, we are committed to exceptional customer support.
      • Compliance & Certifications: Our panels meet all relevant national and international standards, ensuring peace of mind and operational excellence.

      Empower your facility with unparalleled power control and distribution. Contact us today for a consultation or to request a custom quote for your Power Control Center (PCC) Panel requirements.

      Tags: PCC Panel