PCC Panels

      Description


      Power Control Centre (PCC) Panels

      Robust & Reliable Power Distribution Solutions

      PCC (Power Control Centre) Panels are the nerve centre of any industrial or large commercial electrical distribution system. Designed for the safe, efficient, and reliable control and distribution of electrical power from a main source to various loads, our PCC panels are engineered to meet the stringent demands of modern infrastructure and industrial processes.

      They serve as the primary point of control and protection for an entire facility, ensuring seamless operation, personnel safety, and equipment longevity.

      Key Features

      Our PCC Panels are meticulously designed and manufactured with the following critical features:

      • Robust & Modular Construction:
        • Heavy-Gauge CRCA/MS/SS Steel Enclosures: Built to withstand harsh industrial environments, ensuring durability and longevity.
        • Modular Design: Allows for easy expansion, modification, and maintenance without disrupting the entire system.
        • Powder-Coated Finish: High-quality electrostatic powder coating (RAL 7032/7035 or custom) for corrosion resistance and aesthetic appeal.
      • High-Performance Busbar System:
        • High Conductivity Electrolytic Copper/Aluminum Busbars: Sized for optimal current carrying capacity and minimal power losses.
        • Fully Insulated & Color-Coded: Enhanced safety against accidental contact and easy phase identification.
        • Robust Supports: Designed to withstand high short-circuit forces.
      • Advanced Circuit Breakers & Protection:
        • Main Incomers: Air Circuit Breakers (ACBs) or Moulded Case Circuit Breakers (MCCBs) with high breaking capacities.
        • Outgoing Feeders: MCCBs, SFUs (Switch Fuse Units), or MCBs (Miniature Circuit Breakers) for individual load protection.
        • Overcurrent, Short Circuit & Earth Fault Protection: Integrated relays and tripping mechanisms for comprehensive protection.
        • Selectivity & Discrimination: Ensures only the faulty section is isolated, minimizing disruption.
      • Integrated Metering & Monitoring:
        • Digital Multi-Function Meters (MFM): Real-time display of voltage, current, frequency, power factor, active/reactive power, and energy consumption.
        • Analog Meters (Optional): For quick visual checks.
        • Energy Meters: For precise billing and energy management.
        • SCADA/BMS Integration (Optional): For remote monitoring, control, and data acquisition.
      • Ergonomic Layout & Accessibility:
        • Front Access Design: Facilitates easy installation, maintenance, and troubleshooting.
        • Ample Wiring Space: Allows for neat and organized cable routing, reducing installation time and improving safety.
        • Gland Plates: Top and/or bottom cable entry options with removable gland plates.
        • Clear Labeling: All components, feeders, and wires are clearly labeled for easy identification.
      • Safety & Compliance:
        • High Degree of Protection: Available in various IP ratings (IP42, IP52, IP54, IP55, IP65) suitable for indoor and outdoor installations.
        • Form of Segregation: Designed as per IEC 61439-1&2 standards (Form 2, 3, 4a, 4b) for enhanced safety and maintenance.
        • Comprehensive Earthing System: Robust copper/aluminum earth busbar ensures effective grounding.
        • Ventilation: Optimized natural or forced ventilation systems to maintain internal temperature.

      Benefits

      Investing in our PCC Panels provides numerous advantages:

      • Unparalleled Reliability: Ensures continuous power supply, minimizing downtime and production losses.
      • Enhanced Safety: Protects personnel from electrical hazards and safeguards critical equipment from damage.
      • Optimized Power Management: Precise metering and control lead to efficient energy utilization and reduced operational costs.
      • Scalability & Flexibility: Modular design allows for future expansion with minimal disruption.
      • Reduced Maintenance: Easy access and robust components simplify maintenance tasks and extend service life.
      • Compliance & Certification: Manufactured to international standards, ensuring reliability and regulatory compliance.
      • Long Operational Life: High-quality materials and construction guarantee years of trouble-free operation.

      Technical Specifications (Typical Range)

      ParameterSpecification
      Rated Voltage415V, 690V AC (up to 1000V)
      Rated CurrentUp to 6300A (Main Busbar)
      Short Circuit Withstand50kA, 65kA, 80kA for 1 second (or as per requirement)
      Frequency50Hz / 60Hz
      Degree of ProtectionIP42, IP52, IP54, IP55, IP65 (as per IEC 60529)
      Form of SegregationForm 2, Form 3, Form 4a, Form 4b (as per IEC 61439-2)
      Construction MaterialCold Rolled Close Annealed (CRCA) Steel, Mild Steel (MS), Stainless Steel (SS 304/316)
      Surface FinishElectrostatic Powder Coated (RAL 7032/7035 or custom), 7-tank Pre-treatment Process
      Cable EntryTop / Bottom (Front/Rear Access Options)
      Busbar MaterialElectrolytic Grade Copper / Aluminum
      Applicable StandardsIEC 61439-1&2, IS 8623, BS EN 61439, CPRI/ERDA Tested
      Type of MountingFloor Standing, Front/Rear Access
      Ambient TemperatureUp to 50°C (designed for higher if required with forced cooling)

      Applications

      Our PCC Panels are indispensable across a wide range of industries and facilities, including:

      • Manufacturing Plants: Textile, Cement, Steel, Automotive, Chemical, Food & Beverage.
      • Power Generation & Distribution: Substations, Captive Power Plants.
      • Oil & Gas Industry: Refineries, Petrochemical complexes.
      • Water & Wastewater Treatment Plants: Pumping stations, purification facilities.
      • Commercial Buildings: Data Centers, High-Rise Buildings, Shopping Malls, Hospitals.
      • Infrastructure Projects: Airports, Metro Rails, Ports.
      • Pharmaceutical & Biotech Industries.

      Why Choose Our PCC Panels?

      • Expert Design & Engineering: Years of experience in designing custom power solutions.
      • Premium Quality Components: We use only industry-leading switchgear and control components from trusted brands.
      • Customization Capability: Tailored solutions to precisely match your project's specifications and operational needs.
      • Rigorous Testing: Each panel undergoes comprehensive factory acceptance testing (FAT) to ensure flawless performance and safety.
      • Compliance & Certification: Adherence to national and international standards (IEC, IS) and third-party testing as required.
      • After-Sales Support: Dedicated technical support and maintenance services for long-term satisfaction.
      • Commitment to Safety: Every design prioritizes operator safety and equipment protection.

      Get a Custom Solution for Your Power Needs

      Don't compromise on the heart of your electrical system. Our team of experts is ready to understand your unique requirements and design a PCC Panel solution that delivers unparalleled performance, safety, and reliability.

      Contact us today for a consultation or to request a detailed quote!

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