Copper Bus Bar

      Description


      High-Performance Copper Bus Bars: The Backbone of Reliable Power Distribution

      Product Overview

      Our premium Copper Bus Bars are meticulously engineered to provide superior electrical conductivity, exceptional mechanical strength, and long-term reliability for a wide range of power distribution applications. As the most efficient and robust conductor for high-current applications, our bus bars are an indispensable component for modern electrical systems, ensuring maximum energy efficiency and operational safety.

      Manufactured from high-purity electrolytic tough pitch (ETP) copper (C11000), these bus bars minimize resistance, reduce heat generation, and withstand the rigorous demands of industrial, commercial, and utility environments.

      Key Features

      • High Purity Electrolytic Copper (C11000/ETP): Guaranteed minimum 99.9% copper content ensures optimal electrical conductivity.
      • Exceptional Electrical Conductivity: Offers superior current carrying capacity with minimal voltage drop and power loss.
      • Superior Mechanical Strength & Durability: Designed to withstand physical stress, vibration, and thermal expansion/contraction over time.
      • Excellent Thermal Management: High thermal conductivity effectively dissipates heat, preventing hotspots and extending component lifespan.
      • Precision Engineered: Manufactured to tight tolerances for consistent dimensions, facilitating easy and secure connections.
      • Corrosion Resistance: Natural resistance to oxidation and corrosion, with optional plating for enhanced protection in harsh environments.
      • Versatile Design Options: Available in a wide array of standard and custom dimensions (thickness, width, length), with options for various shapes, bends, and hole patterns.
      • Surface Finish Options: Available in bare copper, tin-plated, silver-plated, or nickel-plated finishes to suit specific application requirements and provide added protection.

      Benefits

      • Maximize Energy Efficiency: Low resistance reduces I²R losses, leading to significant energy savings and lower operating costs.
      • Enhance System Reliability: Stable and secure electrical connections minimize the risk of intermittent faults and system downtime.
      • Ensure Operational Safety: Efficient heat dissipation prevents overheating, reducing fire hazards and protecting sensitive equipment.
      • Reduce Maintenance Costs: Robust construction and corrosion resistance lead to a longer service life and reduced need for repairs or replacements.
      • Streamline Installation: Precision dimensions and customizable options simplify assembly and integration into existing or new systems.
      • Adapt to Diverse Environments: Available with protective platings to ensure reliable performance even in corrosive or high-humidity conditions.

      Technical Specifications

      CharacteristicDetails
      MaterialC11000 (ETP - Electrolytic Tough Pitch) Copper
      Copper Purity99.9% min.
      Electrical Conductivity100% IACS min. (International Annealed Copper Standard)
      Density8.92 g/cm³
      Standard DimensionsThickness: 3mm – 20mm (0.125” – 0.75”)
       Width: 10mm – 200mm (0.375” – 8”)
       Length: Up to 6 meters (20 feet), or as specified
      HardnessTypically Half-Hard (H02) or as specified (e.g., Annealed, Full-Hard)
      Surface FinishesBare Copper, Tin Plated, Silver Plated, Nickel Plated
      TolerancesConforms to ASTM B187 or customer-specified standards
      Standards ComplianceASTM B187, IEC 60060, RoHS Compliant, REACH Compliant

      Typical Applications

      • Switchgear & Control Panels: Internal connections and power distribution.
      • Power Distribution Units (PDUs): High-current pathways in data centers and industrial facilities.
      • Transformers & Rectifiers: Primary and secondary windings, and internal connections.
      • Data Centers & Server Racks: Power busing for critical infrastructure.
      • Renewable Energy Systems: Solar inverters, wind turbine generators, and battery energy storage systems (BESS).
      • Battery Banks & EV Charging Infrastructure: High-current interconnections for large battery arrays.
      • Industrial Machinery & Automation: Power supply systems for heavy equipment.
      • Grounding & Earthing Systems: High-capacity grounding paths for safety.
      • Telecommunications: Power distribution within telecom shelters and base stations.

      Customization Options

      We understand that every project has unique requirements. We offer extensive customization services for our copper bus bars, including:

      • Custom Lengths & Widths: Precision cut-to-size to minimize waste and simplify installation.
      • Precision Drilling, Punching, & Bending: Fabricated to your exact specifications, including complex shapes and hole patterns.
      • Various Plating Options: Select from tin, silver, or nickel plating for enhanced conductivity, corrosion resistance, or specialized soldering.
      • Insulation Options: Heat shrink tubing or powder coating for added protection and safety.
      • Engraving/Marking: For easy identification and tracking.
      • Bus Bar Assemblies: Pre-assembled configurations to meet complex design needs.

      Why Choose [Your Company Name] Copper Bus Bars?

      At [Your Company Name], we are committed to delivering top-tier copper bus bar solutions that stand the test of time. Our dedication to quality, precision manufacturing, and exceptional customer service sets us apart. We leverage decades of experience and state-of-the-art production facilities to ensure every bus bar meets the highest industry standards and your specific project demands.

      • Uncompromising Quality: Sourced from premium materials and subjected to rigorous quality control.
      • Expert Fabrication: Skilled engineers and technicians ensure precise and consistent manufacturing.
      • Competitive Pricing: Delivering superior value without compromising on quality.
      • Responsive Support: Our team is ready to assist you from design to delivery.
      • Fast Lead Times: Efficient production and logistics to meet your project timelines.

      Ordering Information

      To receive a detailed quote or to discuss your custom copper bus bar requirements, please contact our sales team:

      Phone: [Your Phone Number] Email: [Your Email Address] Website: [Your Website]

      Download our full product catalog for more detailed specifications and standard sizes.

      Tags: Copper Bus Bar