Boring with pneumatic machine

      Description


      Here's a detailed product description for a "Boring with Pneumatic Machine" in Markdown format, focusing on its features, benefits, and ideal applications.

      Precision Pneumatic Boring Machine: Unrivaled Power, Portability & Pinpoint Accuracy

      Product Overview

      Introducing our state-of-the-art Precision Pneumatic Boring Machine, engineered to deliver exceptional accuracy, power, and reliability for critical machining operations. Designed for demanding industrial environments where precision is paramount and conventional electrical tools may be unsuitable, this air-powered marvel offers unmatched versatility for on-site and in-shop boring applications. From re-establishing worn bearing bores to creating new high-tolerance holes, our pneumatic boring machine is your ultimate solution for superior finish and dimensional integrity.

      Key Features & Benefits

      1. Unrivaled Precision & Finish

      • Feature: Ultra-rigid spindle design with precision-ground components and anti-friction bearings.
      • Benefit: Achieves exceptionally tight tolerances (e.g., down to 0.0005" or 0.013mm) and superior surface finishes (e.g., Ra 32 micro-inches or better), reducing the need for post-machining operations and ensuring perfect component fit.
      • Feature: Micrometer-accurate feed adjustment with fine control.
      • Benefit: Allows operators to dial in exact material removal, preventing over-boring and maximizing tool life.

      2. Robust Pneumatic Performance

      • Feature: High-torque, continuous-duty air motor.
      • Benefit: Provides consistent power output without overheating, ideal for prolonged operations in challenging materials like hardened steel, cast iron, and exotic alloys. No risk of electrical sparks, making it safe for hazardous environments.
      • Feature: Variable speed control via air pressure regulation.
      • Benefit: Optimizes cutting parameters for different materials and bore diameters, extending cutter life and improving surface quality.

      3. Heavy-Duty Durability & Reliability

      • Feature: Constructed from aerospace-grade aluminum alloys and hardened steel components.
      • Benefit: Built to withstand the rigors of heavy industrial use, impacts, and corrosive environments, ensuring a long operational lifespan and minimal downtime.
      • Feature: Sealed, maintenance-free bearings and robust gear train.
      • Benefit: Protects internal components from dust, debris, and moisture, enhancing reliability and reducing the need for frequent servicing.

      4. Versatile & Portable Design

      • Feature: Compact footprint and lightweight design (for its power class).
      • Benefit: Easily transportable for on-site repairs, maintenance, and fabrication tasks, eliminating the need to move large or immovable workpieces.
      • Feature: Multiple mounting options (e.g., magnetic base, clamp mounting, bolt-down fixtures).
      • Benefit: Adapts seamlessly to various workpiece geometries and orientations, providing stable operation on horizontal, vertical, or angled surfaces.

      5. Operator Comfort & Safety

      • Feature: Low vibration and noise-dampening exhaust system.
      • Benefit: Reduces operator fatigue, enhances workplace safety, and allows for extended periods of operation in compliance with noise regulations.
      • Feature: Ergonomic controls and intuitive setup.
      • Benefit: Minimizes training time and makes operation straightforward, even for complex boring tasks.
      • Feature: Air-powered operation.
      • Benefit: Inherently safer in wet conditions or environments where electrical power is restricted or hazardous.

      6. Streamlined Operation & Maintenance

      • Feature: Quick-change tool holder system.
      • Benefit: Facilitates rapid tooling changes, minimizing setup time and maximizing productivity.
      • Feature: Easily accessible lubrication points and modular design.
      • Benefit: Simplifies routine maintenance and allows for quick component replacement if needed, ensuring maximum uptime.

      Ideal Applications

      • Heavy Equipment Repair: Reboring worn pin bores on excavators, bulldozers, loaders, and other construction machinery.
      • Manufacturing & Fabrication: Creating precision bores for bushings, bearings, and shafts in large frames, jigs, and fixtures.
      • Power Generation: On-site repair of turbine casings, generator housings, and pump bores.
      • Marine & Shipbuilding: Reboring propeller shaft housings, rudder stock bores, and engine mounts.
      • Mining & Quarrying: Maintenance of large-scale drilling rigs, crushers, and material handling equipment.
      • Bridge & Infrastructure: Boring for structural pin connections and pivot points.
      • Oil & Gas: Precision boring for pipeline components, valve bodies, and drilling equipment.

      Technical Specifications (Example)

      SpecificationDetail
      Boring Diameter Range1.5" - 12" (38mm - 305mm)
      Boring DepthUp to 24" (610mm) in a single pass (extendable with optional bars)
      Spindle Speed0 - 350 RPM (Variable, user-adjustable)
      Feed Rates0.001" - 0.008" (0.025mm - 0.203mm) per revolution (infinitely variable)
      Air Pressure Req.90 PSI (6.2 Bar) min.
      Air Consumption150 CFM (4.25 m³/min) @ 90 PSI (dependent on load)
      Motor TypeHigh-torque Vane Air Motor
      Boring Bar Diameter1.5" (38.1mm) standard (other sizes available)
      Weight (Head Unit)Approx. 45 lbs (20 kg)
      Mounting OptionsMagnetic Base, Clamp Mounts, Bolt-Down Fixtures
      ConstructionAnodized Aluminum, Hardened Steel, Stainless Steel

      What's Included

      • Precision Pneumatic Boring Head Unit
      • Standard Boring Bar (specify length/diameter)
      • Tooling Kit with Carbide Inserts
      • Micrometer Feed Adjustment Handle
      • Air Control Unit (Filter-Regulator-Lubricator)
      • Operating Manual & Safety Guide
      • Heavy-Duty Storage/Transport Case

      Elevate Your Machining Capabilities

      Invest in the Precision Pneumatic Boring Machine and experience the ultimate combination of power, accuracy, and reliability. Perfect for challenging environments and critical boring applications, it's the smart choice for professionals who demand the best.

      Contact us today for a demonstration or to request a personalized quote!

      Tags: Boring with pneumatic machine