COPPER BONDED ROD

      Description


      Copper Bonded Ground Rods | Superior Earthing & Electrical Safety

      Overview

      Ensure unparalleled electrical safety and long-term grounding performance with our premium Copper Bonded Ground Rods. Engineered for maximum conductivity, exceptional corrosion resistance, and robust structural integrity, these rods are the backbone of any reliable earthing system, protecting personnel, equipment, and sensitive electronics from fault currents and lightning strikes.

      Our Copper Bonded Rods offer a superior alternative to traditional galvanized steel rods and expensive solid copper rods, combining the best properties of both materials into one high-performance solution.

      Key Features & Benefits

      • Molecular Bonding for Unmatched Performance:
        • Permanent Fusion: Manufactured through an electrolytic process, a thick layer of 99.9% pure copper is molecularly bonded to a low-carbon steel core. This permanent bond ensures zero risk of copper stripping, cracking, or peeling during installation or over time, unlike plated alternatives.
        • Consistent Conductivity: The uniform copper coating guarantees consistent low-resistance pathways for fault current dissipation throughout the rod's entire lifespan, even in challenging soil conditions.
      • Exceptional Corrosion Resistance:
        • Long-Lasting Protection: Copper's inherent resistance to oxidation and corrosion far surpasses that of galvanized steel. This ensures the rod maintains its electrical performance and mechanical integrity in various soil types, including those with high acidity or alkalinity, for decades.
        • Stable Earthing Resistance: Prevents the gradual increase in earth resistance that often plagues less resistant materials, ensuring reliable protection without requiring frequent maintenance or replacement.
      • High Tensile Strength & Durability:
        • Robust Steel Core: The high-strength steel core provides the necessary rigidity and tensile strength to withstand the stresses of deep driving into hard or rocky ground without bending or fracturing.
        • Easy Installation: Allows for deep penetration into the earth, accessing lower resistivity soil layers for optimal grounding, and simplifying installation with standard driving equipment.
      • Cost-Effective Solution:
        • Economic Advantage: Offers the high conductivity and corrosion resistance of solid copper at a fraction of the cost, making it an economically viable choice for large-scale projects without compromising on quality or performance.
        • Reduced Maintenance: Its extended lifespan and stable performance significantly reduce long-term maintenance and replacement costs.
      • Compliance & Quality Assurance:
        • International Standards: Manufactured to meet or exceed leading international standards such as UL 467, IEEE 837, BS EN 50522, IEC 62561-2, and IS 3043.
        • Quality Control: Each rod undergoes rigorous testing to ensure uniform copper thickness, bond strength, straightness, and material composition.

      Technical Specifications

      FeatureSpecification
      Core MaterialHigh Tensile Low Carbon Steel
      Bonding Material99.9% Pure Electrolytic Copper
      Copper ThicknessTypically 250, 350, 500 microns (µm) and custom thicknesses available upon request
      Bond StrengthMolecularly bonded; withstands thermal cycling and mechanical stress without separation
      Tensile Strength> 600 N/mm² (Newton per square millimeter) minimum
      StraightnessConforms to international standards, ensuring ease of driving
      Standard Lengths1 meter (3.3 ft), 1.2 meters (4 ft), 1.5 meters (5 ft), 2 meters (6.6 ft), 2.4 meters (8 ft), 3 meters (10 ft)
      Standard Diameters14.2 mm (5/8"), 16 mm (5/8" nominal), 17.2 mm (11/16"), 19 mm (3/4"), 25 mm (1")
      Resistance to Salt FogPasses 1000-hour salt spray test per ASTM B117
      MarkingManufacturer's identification, diameter, length, and copper thickness (where applicable)
      Available EndsPointed, Flat, or Threaded (for couplers)
      Applicable StandardsUL 467, IEEE 837, BS EN 50522, IEC 62561-2, IS 3043 (or equivalent national standards)

      Applications

      Our Copper Bonded Ground Rods are essential for:

      • Power Generation, Transmission & Distribution: Substations, power plants, utility poles.
      • Industrial Facilities: Factories, manufacturing plants, heavy machinery grounding.
      • Commercial & Residential Buildings: Ensuring safety for occupants and appliances.
      • Telecommunications: Cell towers, data centers, communication networks.
      • Renewable Energy Projects: Solar farms, wind turbines, energy storage systems.
      • Lightning Protection Systems (LPS): Integral component for diverting lightning current safely to the earth.
      • Oil & Gas Industry: Refineries, pipelines, storage facilities.
      • IT Infrastructure: Server rooms, data centers, sensitive electronic equipment.
      • Railways & Transportation: Signal systems, trackside equipment.

      Why Choose Our Copper Bonded Rods?

      • Uncompromising Quality: We adhere to the strictest manufacturing processes and quality control to deliver products you can trust.
      • Expert Support: Our team of specialists is available to assist with product selection, technical inquiries, and project specifications.
      • Reliability & Safety: Invest in a grounding solution that offers superior protection, reduces risk, and ensures compliance with safety regulations.
      • Comprehensive Range: A wide variety of sizes, lengths, and accessories to meet diverse project requirements.
      • Sustainable Choice: A long-lasting product that minimizes environmental impact by reducing the need for frequent replacement.

      Installation & Accessories

      Our Copper Bonded Rods are designed for easy and efficient installation using:

      • Driving Heads: Protect the rod top during manual or powered driving.
      • Couplers: Allow multiple rods to be connected for deeper ground penetration.
      • Ground Rod Clamps: Provide secure and low-resistance connections to grounding conductors.
      • Inspection Pits: For easy access and testing of the earthing system.

      For more information, technical datasheets, or to request a quote, please contact us today. Let us help you build a safer and more reliable electrical infrastructure.

      Tags: COPPER BONDED ROD