Description
Ultimate Brass Threaded Inserts: Create Robust, Reusable Threads in Plastic & Wood
Product Overview
Tired of stripped threads in your plastic enclosures, 3D printed parts, or wooden projects? Our premium Brass Threaded Inserts are the ultimate solution for creating durable, high-strength, and repeatedly reusable fastening points. Engineered for superior performance, these inserts are designed to be easily embedded into a variety of soft materials, providing a robust metal thread that can withstand repeated assembly and disassembly.
Crafted from high-quality brass, these inserts offer an excellent balance of strength, corrosion resistance, and thermal conductivity, making them ideal for heat-setting, ultrasonic, or press-fit applications. Upgrade your designs with reliable fastening points that truly last!
Key Features & Benefits
- Premium Brass Construction:
- Durability: Provides a strong, wear-resistant thread that significantly outlasts direct threading into plastic or wood.
- Corrosion Resistance: Excellent resistance to rust and oxidation, suitable for various environments.
- Optimal Thermal Conductivity: Ideal for heat-setting applications, ensuring efficient heat transfer for clean, secure embedding without damaging the surrounding material.
- Non-Magnetic: Suitable for applications where magnetic interference is a concern.
- Superior Grip Design:
- Aggressive Knurling & Barbs: Expertly designed external patterns maximize contact area and mechanical interlock with the host material.
- High Pull-out & Torque Resistance: Prevents the insert from rotating or pulling out under stress, ensuring a secure and lasting connection.
- Precision Machined Internal Threads:
- Smooth & Accurate: Ensures easy and reliable screw engagement, minimizing the risk of cross-threading.
- Standard Metric & Imperial Sizes: Available in a wide range to accommodate common fasteners.
- Versatile Installation Methods:
- Heat-Setting: Easily embedded using a soldering iron, hot air gun, or specialized heat-staking machine.
- Ultrasonic Installation: Rapid and efficient for high-volume manufacturing.
- Press-Fit: Suitable for softer materials or specific design requirements.
- Molded-In: Can be integrated directly into injection molding processes for maximum strength.
- Enhanced Maintainability:
- Reusable Fastening: Allows for repeated assembly and disassembly without degrading the thread, perfect for prototyping, repairs, and service access.
- Professional Finish: Provides a clean, factory-quality appearance to your products.
Common Applications
- 3D Printed Parts: Essential for adding robust threads to PLA, ABS, PETG, Nylon, and other 3D printing filaments.
- Injection Molded Enclosures: Creates durable screw mounts for electronics, consumer goods, and industrial housings.
- Woodworking & Furniture: Reinforces joints and allows for strong, removable connections in wood, MDF, and particleboard.
- Prototyping: Accelerates development cycles by enabling quick modifications and reliable testing.
- Electronics Housings: Securely fasten PCBs, covers, and components.
- Automotive & Marine Components: Provides reliable fastening points in plastic and composite parts.
- DIY Projects & Robotics: Adds professional-grade thread integrity to hobbyist creations.
Technical Specifications (Example)
Please note that exact specifications will vary by specific insert type (e.g., straight, tapered) and size.
- Material: C36000 Free-Machining Brass (Standard)
- Internal Thread Type: Metric (e.g., M2, M2.5, M3, M4, M5, M6, M8) or Imperial (e.g., #4-40, #6-32, #8-32, 1/4-20)
- Outer Diameter (OD): Varies by thread size (e.g., M3 inserts typically have an OD between 4.2mm - 5.5mm)
- Length (L): Varies by thread size (e.g., 3mm, 4mm, 5mm, 6mm, 8mm, 10mm)
- Installation Method Compatibility: Heat-Set, Ultrasonic, Press-Fit, Molded-In
- Operating Temperature Range: -40°C to +150°C (Host material dependent)
- Recommended Hole Size: Specific to each insert size and host material density (Refer to product datasheet for precise recommendations)
- Typical Pull-out Strength: Varies significantly by host material, hole size, and installation quality, but generally superior to self-tapping screws.
- Typical Torque Resistance: Excellent, preventing insert rotation during screw tightening.
Installation Guide (Heat-Set Method)
- Prepare Hole: Drill or mold a hole in your host material slightly smaller than the insert's outer diameter. (Refer to the specific insert's datasheet for recommended hole sizes).
- Heat Tool: Use a standard soldering iron with a flat tip, a heat-staking tool, or a specialized insert tip, heated to the appropriate temperature for your plastic (e.g., 200-250°C for PLA, 250-300°C for ABS).
- Position Insert: Place the insert onto the tip of the heated tool, ensuring it's straight.
- Embed: Gently press the heated insert into the pre-drilled/molded hole. The plastic will melt, allowing the insert to sink in smoothly. Apply even, steady pressure until the insert is flush or at the desired depth.
- Cool: Allow the plastic to cool and solidify around the insert. This creates a strong, permanent bond.
- Fasten: Once cooled, you can confidently fasten your components with a machine screw.
Why Choose Our Brass Threaded Inserts?
We are committed to providing fasteners that meet the highest standards of quality and performance. Our brass threaded inserts are meticulously manufactured for precision and durability, ensuring that your projects benefit from the most reliable fastening solutions available.
Experience the difference of truly robust and reusable threads. Upgrade your designs with our premium Brass Threaded Inserts today!