Description

ProTorque™ Digital Torque Analyzer

Unwavering Precision for Critical Torque Verification

The ProTorque™ Digital Torque Analyzer is an advanced, highly accurate instrument designed for the precise measurement, verification, and calibration of torque tools and fasteners. Engineered for manufacturing, quality control, R&D, and maintenance applications, this robust device ensures the reliability, safety, and performance of your products and processes by guaranteeing accurate torque application.

Key Features:

• Exceptional Accuracy: Achieve industry-leading precision with an accuracy of ±0.5% of full scale, ensuring reliable and repeatable measurements for even the most critical applications.
• Multiple Measurement Modes:
  • Peak Hold: Captures and displays the maximum torque applied during a test, ideal for break-away, ultimate torque, or click-type torque wrench verification.
  • Track Mode: Provides continuous, real-time torque readings, perfect for monitoring tightening processes or run-down torque.
  • First Peak: Identifies and holds the first discernible peak torque, crucial for specific fastener applications or seating torque.
• Wide Capacity Range: Available in various models to cover a broad spectrum of torque requirements, from delicate micro-torque applications (e.g., 0.05 Nm) to heavy-duty industrial tasks (up to 2000 Nm).
• Universal Unit Selection: Seamlessly switch between common torque units including Newton-meters (Nm), pound-force feet (lbf.ft), pound-force inches (lbf.in), and kilogram-force centimeters (kgf.cm) with a single button press.
• High-Speed Sampling Rate: With a sampling rate of up to 2,000 Hz, the analyzer captures even transient torque peaks, ensuring no critical data is missed.
• Vibrant LCD Display: A large, backlit LCD screen provides clear, easy-to-read measurements and settings in various lighting conditions.
• Intuitive User Interface: Simple menu navigation and straightforward controls minimize training time and enhance operational efficiency.
• Data Logging & Connectivity:
  • Internal Memory: Store hundreds or thousands of readings directly on the device for later review.
  • USB & RS-232 Ports: Facilitates direct connection to PCs for data transfer, analysis, and reporting.
  • ProTorque™ Software (Included): Companion software enables real-time graphing, statistical analysis, calibration data management, and custom report generation.
• Robust Construction: Housed in a durable, industrial-grade casing, the ProTorque™ analyzer is built to withstand harsh workshop environments and deliver long-term reliability.
• Overload Protection: Engineered with up to 150% overload capacity to protect the sensor from accidental damage and ensure longevity.
• Versatile Mounting Options: Designed for both benchtop use and easy integration into existing test stands or fixtures.
• Rechargeable Battery: Long-lasting rechargeable Li-ion battery offers extended portable operation, complemented by an AC power adapter for continuous use.

Applications:

The ProTorque™ Digital Torque Analyzer is an indispensable tool across numerous industries:

• Torque Tool Calibration: Verify and calibrate click-type torque wrenches, digital torque wrenches, torque screwdrivers, and other rotary torque tools to ensure they meet specifications.
• Fastener Verification: Perform break-away, run-down, ultimate torque, or residual torque tests on threaded fasteners in assembly or inspection.
• Product Quality Control: Test the torque of bottle caps, medical device components, electrical connectors, and other products where consistent torque application is critical.
• R&D and Design Validation: Evaluate new product designs, material characteristics, and assembly methods by precisely measuring torque values.
• Assembly Line Auditing: Conduct spot checks on production lines to ensure operators and automated systems are applying the correct torque.
• Maintenance & Repair: Verify torque settings on critical machinery and equipment to prevent loosening or overtightening of components.

Benefits:

• Enhance Product Quality & Safety: Eliminate under- or over-tightening, reducing product failures, warranty claims, and potential safety hazards.
• Ensure Compliance: Meet stringent industry standards (e.g., ISO, ASTM) and regulatory requirements for torque control and calibration.
• Optimize Efficiency: Streamline calibration and verification processes with fast, accurate, and repeatable measurements.
• Reduce Costs: Prevent costly rework, scrap, and damage due to incorrect torque application.
• Data-Driven Decisions: Leverage comprehensive data logging and analysis capabilities for continuous improvement and process optimization.
• Ease of Use: User-friendly design reduces operator error and minimizes training requirements.

Technical Specifications (Representative Model - PDTA-500):

• Capacity Range: 0.5 - 500 Nm (Multiple models available from 0.05 Nm to 2000 Nm)
• Accuracy: ±0.5% of Full Scale
• Resolution: 1/10,000 (e.g., 0.05 Nm for 500 Nm range)
• Sampling Rate: 2,000 Hz
• Measurement Modes: Peak Hold, Track, First Peak
• Units: Nm, lbf.ft, lbf.in, kgf.cm
• Display: 3.5" Backlit LCD
• Overload Capacity: 150% of Full Scale
• Data Memory: Up to 1,000 readings
• Data Output: USB, RS-232
• Power: Rechargeable Li-ion Battery (8-10 hrs operation), AC Adapter (100-240V)
• Operating Temperature: 0°C to 40°C (32°F to 104°F)
• Dimensions: Approx. 200mm x 150mm x 70mm (7.9" x 5.9" x 2.7")
• Weight: Approx. 2.5 kg (5.5 lbs)
• Included Accessories: Square drive adapters (e.g., 1/4", 3/8", 1/2" depending on model)

What's Included:

• ProTorque™ Digital Torque Analyzer Unit
• AC Power Adapter / Charger
• USB Data Cable
• ProTorque™ Data Analysis Software (Downloadable)
• Calibration Certificate (NIST Traceable)
• Operating Manual
• Heavy-Duty Carrying Case (for select models)
• Adapter set for common torque tool drives (varies by model)

Invest in the ProTorque™ Digital Torque Analyzer and gain ultimate control over your torque applications, ensuring precision, reliability, and peace of mind.

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