Copper Bonded Steel Rods / G.I. Rods

      Description


      Premium Copper Bonded Steel & Galvanized Iron (G.I.) Earthing Rods

      Ensure unparalleled safety and reliable grounding for your electrical systems with our comprehensive range of Copper Bonded Steel and Galvanized Iron (G.I.) Earthing Rods. Designed for maximum performance, durability, and compliance with international standards, our earthing rods are the foundation of a robust and secure electrical infrastructure.

      Product Overview

      A robust earthing system is critical for protecting personnel, sensitive electronic equipment, and the structural integrity of buildings from electrical faults, lightning strikes, and transient voltages. We offer two primary types of earthing rods, each tailored for specific performance requirements and environmental conditions:

      1. Copper Bonded Steel Earthing Rods

      The ultimate choice for high-performance earthing, our Copper Bonded Steel Rods combine the superior conductivity and corrosion resistance of copper with the high tensile strength of a steel core. A molecularly bonded layer of pure electrolytic copper (typically 99.9% pure) is applied to a low-carbon, high-tensile steel rod, ensuring a permanent and non-corrosive connection.

      2. Galvanized Iron (G.I.) Earthing Rods

      A reliable and cost-effective solution, our G.I. Earthing Rods are manufactured from high-grade mild steel and hot-dip galvanized with a thick layer of zinc. This protective zinc coating provides good corrosion resistance in most soil conditions and offers excellent mechanical strength, making them suitable for a wide range of general earthing applications.

      Key Features & Advantages

      Copper Bonded Steel Rods:

      • Superior Conductivity: The high-purity copper layer ensures excellent electrical conductivity, leading to lower earth resistance and enhanced system performance.
      • Exceptional Corrosion Resistance: Copper inherently resists corrosion, providing a longer operational lifespan in diverse soil conditions, including acidic or alkaline environments.
      • High Tensile Strength: The steel core provides immense mechanical strength, allowing for deep driving into the earth without bending or fracturing.
      • Molecular Bonding: A permanent, atomic bond between copper and steel prevents separation, cracking, or peeling, even under stress.
      • Long Lifespan: Designed for decades of maintenance-free service, offering significant long-term cost savings.
      • Consistent Copper Thickness: Available with uniform copper layer thicknesses (e.g., 250, 300, 500 microns) as per international standards.

      Galvanized Iron (G.I.) Rods:

      • Cost-Effective: Offers a more economical initial investment for general earthing requirements.
      • Robust Mechanical Strength: The steel core provides excellent rigidity and strength for easy installation.
      • Good Corrosion Protection: The hot-dip galvanized zinc coating effectively protects the steel against corrosion in typical soil conditions.
      • Versatile: Suitable for a broad spectrum of earthing applications where extreme corrosion resistance is not the primary concern.

      Common Advantages (Both Types):

      • Enhanced Safety: Provides a low-resistance path to earth, diverting dangerous currents and protecting personnel and equipment.
      • Easy Installation: Designed for straightforward manual or mechanical driving into the ground.
      • Wide Range of Sizes: Available in various diameters and lengths to meet specific project requirements.
      • Compliance: Manufactured to meet national and international earthing standards (e.g., IEEE, UL, BS EN, IEC, IS).
      • Reliability: Engineered for consistent performance under various environmental stresses.

      Applications

      Our earthing rods are indispensable in a multitude of sectors, including:

      • Residential & Commercial Buildings: Protecting homes, offices, and retail spaces.
      • Industrial Facilities: Ensuring safety for machinery, control panels, and entire plant operations.
      • Telecommunications: Grounding cell towers, data centers, and communication infrastructure.
      • Power Generation & Distribution: Substations, transformers, and power lines.
      • Renewable Energy Projects: Earthing for solar farms and wind turbines.
      • Oil & Gas Industry: Providing critical grounding in hazardous environments.
      • Lightning Protection Systems: Serving as essential earth terminations for lightning arresters.
      • Railway & Transportation Systems: Ensuring safe operation of signaling and electrical equipment.

      Technical Specifications

      FeatureCopper Bonded Steel RodsG.I. (Galvanized Iron) Rods
      Core MaterialHigh Tensile Low Carbon SteelMild Steel
      Outer Layer99.9% Pure Electrolytic CopperHot-Dip Galvanized Zinc
      Copper Thickness250, 300, 500 microns (min.) or as per client requirementN/A
      Zinc CoatingN/A80-100 microns (min.) or as per client requirement
      BondingMolecularly BondedMetallurgical Bond (Zinc to Steel)
      Rod Diameter12.7mm (1/2"), 14.2mm (5/8"), 16mm, 17.2mm (3/4"), 19mm, 25mm12.7mm (1/2"), 14.2mm (5/8"), 16mm, 17.2mm (3/4"), 19mm, 25mm
      Rod Length1m, 1.2m, 1.5m, 2m, 2.4m, 3m (custom lengths available)1m, 1.2m, 1.5m, 2m, 2.4m, 3m (custom lengths available)
      Tensile Strength550 N/mm² (Min.)400-500 N/mm² (Approx.)
      Standards MetUL 467, IEEE 80, BS EN 50164-2, IEC 62561-2, IS 3043BS EN 50164-2, IS 3043
      Connection OptionsThreaded, Pointed, ChamferedThreaded, Pointed, Chamfered

      Complementary Accessories

      To facilitate complete and efficient earthing installations, we also provide a full range of accessories:

      • Couplers: For connecting multiple rods to achieve deeper earth penetration.
      • Clamps: Rod to cable clamps, earth flat clamps for secure connections.
      • Driving Studs & Adapters: For easy mechanical driving of rods.
      • Inspection Pits/Chambers: For easy access and maintenance of the earthing system.
      • Earth Enhancing Compounds: To reduce soil resistivity around the electrode.

      Why Choose Our Earthing Rods?

      • Uncompromising Quality: We use only the finest raw materials and advanced manufacturing processes to ensure superior product quality and performance.
      • Expert Guidance: Our team of specialists is available to assist you in selecting the ideal earthing solution for your specific project needs.
      • Compliance & Certification: All products meet or exceed relevant national and international safety and performance standards.
      • Competitive Pricing: We offer high-quality earthing solutions at competitive prices, providing excellent value.
      • Reliability & Trust: Built on a reputation for delivering reliable and effective earthing solutions to diverse industries.

      Protect your investments and ensure safety with a robust earthing system.

      Contact us today for a detailed quote, technical specifications, or to speak with our experts about your specific earthing requirements.

      Tags: Copper Bonded Steel Rods / G.I. Rods