Description

High-Speed Servo Cup Filler Machine: Precision, Performance, and Purity

Revolutionize your production line with our advanced High-Speed Servo Cup Filler Machine, engineered for unparalleled accuracy, blistering speed, and uncompromising hygiene. Designed for manufacturers demanding peak efficiency and pristine product quality, this machine sets a new standard for automated cup filling across diverse industries.

Harnessing the power of state-of-the-art servo technology, our filler ensures precise, drip-free dispensing of a wide range of products into pre-formed cups, trays, or containers, maximizing throughput while minimizing product giveaway.

Key Features & Advantages:

• Unrivaled Speed & Throughput:
  • Achieve production rates of up to 200 cups/minute (product and configuration dependent), drastically increasing your output and meeting high market demands.
  • Multiple filling heads (e.g., 2, 4, 6, 8 lanes) operate simultaneously for maximum efficiency.
• Pinpoint Servo Accuracy:
  • Individual servo motors drive each filling nozzle, ensuring precise, volumetric or gravimetric dosing for every cup.
  • Eliminate product giveaway and maintain consistent fill levels with an accuracy of ±0.5% - 1.5%, depending on product viscosity and volume.
  • Drip-free nozzle design prevents product waste and maintains a clean machine and packaging area.
• Exceptional Versatility & Flexibility:
  • Quick changeover mechanisms for different cup sizes, shapes, and materials (PP, PET, PS, Aluminum, Paperboard).
  • Handles a vast range of product viscosities, from thin liquids (juice, water) to viscous pastes (yogurt, dips, sauces, creams, gels).
  • Adjustable fill volumes (e.g., 50ml to 1000ml) can be configured via HMI, offering broad product line adaptability.
• Superior Hygienic Design & Sanitation:
  • Constructed from food-grade Stainless Steel (SUS304/316L) for all product contact parts, ensuring compliance with strict industry standards (FDA, GMP).
  • Full Clean-in-Place (CIP) system compatibility for automated, thorough, and efficient cleaning cycles, reducing downtime and manual labor.
  • Sloped surfaces and minimal crevices prevent product buildup and bacterial growth.
  • Optional Laminar Flow Hood and UV sterilization for ultra-hygienic filling environments.
• Intuitive HMI & PLC Control:
  • Advanced Siemens/Allen-Bradley PLC system provides robust and reliable control.
  • User-friendly 10-15 inch Color Touchscreen HMI for easy operation, recipe management, real-time monitoring, and diagnostics.
  • Store and recall multiple product recipes, minimizing setup time for different SKUs.
  • Integrated fault detection and alarm system for quick troubleshooting.
• Robust & Reliable Construction:
  • Heavy-duty frame and high-quality components (e.g., Festo pneumatics, Schneider electrics) ensure long-term durability and minimal maintenance.
  • Designed for continuous, demanding industrial environments.
• Seamless Integration:
  • Compatible with a wide range of upstream and downstream equipment, including automatic cup denesters, lid placers, sealers, cappers, coding/labeling systems, and case packers.
  • Can be supplied as a standalone unit or integrated into a complete automated packaging line.
• Operator Safety & Compliance:
  • Equipped with comprehensive safety interlocks, emergency stop buttons, and clear protective guarding to ensure operator well-being and meet safety regulations.

Applications:

Our High-Speed Servo Cup Filler Machine is ideal for a broad spectrum of industries, including:

• Dairy Products: Yogurt, sour cream, cottage cheese, milk, cream, butter portions.
• Desserts: Puddings, custards, fruit jellies, ice cream, mousse.
• Sauces & Dips: Ketchup, mayonnaise, salad dressings, hummus, guacamole, salsa.
• Beverages: Juices, water, ready-to-drink coffee/tea.
• Convenience Foods: Ready meals, mashed potatoes, soups, portioned snacks.
• Cosmetics: Creams, lotions, gels, hair conditioners.
• Pharmaceuticals: Ointments, syrups, gels in unit-dose cups.
• Chemicals: Non-corrosive liquids, lubricants, adhesives.

Technical Specifications (Typical Configuration):

Optional Features & Customization:

• Automatic Cup Denester: For continuous, hands-free cup feeding.
• Lid Placing & Sealing: Integrated pre-cut foil/film sealing and snap-on lid applicator.
• Nitrogen Flushing: Extends product shelf life by displacing oxygen.
• Vacuum Pump: For precise filling of viscous products or to remove air bubbles.
• HEPA Filtration: For sterile filling environments.
• UV Sterilization: For cups and lids prior to filling.
• Coding & Labeling Integration: Inkjet or laser coding for date/batch information.
• Remote Access & Diagnostics: For quick support and monitoring.
• Customized Agitation/Heating: For specific product requirements in the product hopper.

Why Choose Our High-Speed Servo Cup Filler?

• Maximize Throughput: Significantly boost your production capacity and reduce operational costs.
• Eliminate Product Waste: Achieve unparalleled filling accuracy, saving you money on raw materials.
• Ensure Uncompromising Hygiene: Maintain the highest standards of food safety and product purity with an easy-to-clean design.
• Achieve Unmatched Flexibility: Adapt quickly to market demands with a machine that handles diverse products and packaging.
• Benefit from Robust Reliability: Invest in a durable, low-maintenance solution designed for years of uninterrupted service.

Ready to elevate your production capabilities? Contact us today for a personalized consultation and discover how our High-Speed Servo Cup Filler Machine can transform your packaging operations.