Multi Track Pouch Packing Machine

      Description


      Multi-Track Pouch Packing Machine

      Unleash Unprecedented Efficiency and Precision in Packaging

      Our advanced Multi-Track Pouch Packing Machine is engineered to revolutionize your packaging operations, delivering unparalleled speed, accuracy, and versatility. Designed for high-volume production, this innovative system simultaneously forms, fills, and seals multiple pouches from a single roll of film, drastically increasing throughput and optimizing your production line.

      Product Overview

      The Multi-Track Pouch Packing Machine is a sophisticated automated solution ideal for various industries, including food & beverage, pharmaceuticals, cosmetics, and chemicals. It excels at packaging a wide range of products – from powders and granules to liquids and pastes – into perfectly sealed, uniform pouches, sachets, or stick packs. By operating on multiple parallel tracks, it maximizes output while minimizing footprint and labor requirements.

      Key Features

      • Multi-Track Design:
        • Simultaneous production of 2 to 12+ pouches (customizable based on model and pouch dimensions).
        • Significantly increases packing speed and efficiency compared to single-lane machines.
      • Versatile Dosing Systems:
        • Auger Filler: For powders, granular products, and spices (e.g., coffee, sugar, flour).
        • Piston Pump Filler: For liquids, gels, and viscous pastes (e.g., ketchup, shampoo, sauces).
        • Volumetric Cup Filler: For free-flowing granules and small solids (e.g., rice, beans, snacks).
        • Multi-Head Weigher: For precise weighing of irregular products or mixed ingredients.
        • Easily interchangeable for diverse product requirements.
      • Advanced Control System:
        • PLC (Programmable Logic Controller): Ensures precise control over all machine functions.
        • User-Friendly HMI (Human Machine Interface) Touchscreen: Intuitive interface for easy operation, recipe storage, diagnostics, and parameter adjustments.
        • Servo Motor Driven System: Provides exceptional accuracy for film pulling, sealing, and cutting, resulting in consistent pouch lengths and optimal registration.
      • High-Speed & High-Accuracy Operation:
        • Capable of achieving speeds up to 120 cycles/minute (720 pouches/minute for 6 tracks), depending on product and pouch size.
        • Filling accuracy typically within ±0.5% - 1%, ensuring minimal product giveaway.
      • Pouch Versatility:
        • Produces various pouch types:
          • Stick Packs: Ideal for single-serve portions of coffee, sugar, salt, etc.
          • 3-Side Seal Pouches: Common for sauces, condiments, and small items.
          • 4-Side Seal Pouches: Provides robust sealing for powders and liquids.
          • Optional: Stand-up pouches (depending on configuration).
      • Robust & Hygienic Construction:
        • Constructed from high-grade 304 or 316L Stainless Steel (food-grade/pharmaceutical-grade) for superior durability, corrosion resistance, and easy cleaning.
        • Designed to meet stringent GMP (Good Manufacturing Practice) standards.
      • Precise Film Handling:
        • Automatic Film Tracking & Registration Mark Sensor: Ensures perfect print alignment on each pouch.
        • Automatic Film Tension Control: Maintains consistent film pull for uniform pouch formation.
        • Compatible with a wide range of heat-sealable laminated films.
      • Integrated Safety Features:
        • Emergency stop buttons.
        • Safety interlocks on guards and doors.
        • Overload protection for motors.
      • Ease of Maintenance & Changeover:
        • Modular design with quick-release components for rapid cleaning and part replacement.
        • Recipe management on HMI for swift product changeovers.

      Benefits for Your Business

      • Maximized Productivity & Throughput: Drastically increases output with multiple parallel production lanes.
      • Reduced Labor Costs: Automates the packaging process, minimizing the need for manual intervention.
      • Superior Accuracy & Consistency: Ensures precise filling, uniform pouch dimensions, and perfect seals every time.
      • Enhanced Product Presentation: Produces aesthetically pleasing, perfectly sealed pouches that reflect positively on your brand.
      • Operational Flexibility: Easily adapts to various product types and pouch styles with quick changeovers.
      • Hygienic & Safe Operation: Meets strict industry standards for product integrity and operator safety.
      • Long-Term Reliability & ROI: Built for continuous, heavy-duty operation, ensuring a strong return on investment.

      Ideal Applications

      • Food & Beverage Industry:
        • Powders (sugar, salt, spices, instant coffee, milk powder, flour)
        • Granules (tea, cereals, instant noodles additives)
        • Liquids/Pastes (ketchup, mayonnaise, sauces, honey, salad dressing, cooking oil)
        • Small snacks, candies, gum
      • Pharmaceutical Industry:
        • Powders (medicated powders, ORS, protein powder)
        • Granules (herbal granules, effervescent powders)
        • Liquids (syrups, oral suspensions)
        • Tablets (small count sachets)
      • Cosmetics & Personal Care:
        • Shampoos, conditioners, lotions, creams, gels
        • Face masks, serums, liquid soaps
      • Chemical & Agro-Chemical Industry:
        • Detergent powders, pesticides, herbicides
        • Industrial chemicals (non-corrosive)
      • Other Industries:
        • Seeds, pet food additives, small hardware items.

      Technical Specifications (Customizable)

      ParameterDetails / Range
      Number of Tracks2-12+ (Configurable)
      Pouch TypeStick Pack, 3-Side Seal, 4-Side Seal
      Filling Range1g - 100g / 1ml - 100ml (per track, product dependent)
      CapacityUp to 720 pouches/minute (6 tracks, 120 cycles/min)
      Filling Accuracy±0.5% - 1%
      Pouch DimensionsWidth: 15mm - 120mm (per track)
       Length: 30mm - 200mm
      Film MaterialHeat-sealable laminated film (PET/AL/PE, OPP/PE, etc.)
      Core Diameter75mm (3 inches)
      Max. Film Roll Dia.400mm - 500mm
      Power Requirements380V/50Hz/3Phase (customizable)
      Power Consumption4kW - 12kW (model dependent)
      Air Pressure0.6 MPa
      Air Consumption0.4 - 0.8 m³/min
      Machine DimensionsVaries by tracks & configuration (e.g., 1200x1200x2300mm)
      Machine Weight800kg - 1800kg
      MaterialSS304 / SS316L (Product contact parts)

      Why Choose Our Multi-Track Machine?

      • Cutting-Edge Technology: We integrate the latest advancements in automation and control for superior performance.
      • Robust Engineering: Built with precision and high-quality materials for extended operational life.
      • Customization Expertise: We offer tailored solutions to meet your specific product, pouch, and production requirements.
      • Comprehensive Support: From installation and training to after-sales service and spare parts, we ensure seamless operation.
      • Proven Track Record: Trusted by industry leaders for reliable and efficient packaging solutions.

      Elevate Your Packaging. Optimize Your Production.

      Invest in our Multi-Track Pouch Packing Machine and experience a new benchmark in efficiency, accuracy, and profitability. Contact us today for a personalized consultation and let us help you find the perfect packaging solution for your business.

      Contact Us for a Quote or Demo!

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