FFS Liquid Pouch Packing Machine

      Description


      FFS Liquid Pouch Packing Machine: Unlocking Efficiency & Precision for Your Liquid Packaging Needs

      Are you looking to revolutionize your liquid product packaging with unmatched efficiency, accuracy, and hygiene?

      Our state-of-the-art FFS (Form, Fill, Seal) Liquid Pouch Packing Machine is engineered to meet the stringent demands of modern liquid packaging operations. Designed for high-speed production and exceptional reliability, this machine seamlessly transforms roll-stock film into perfectly formed, precisely filled, and securely sealed pouches, ensuring product integrity and maximizing your output.

      Key Features & Benefits:

      • Integrated Form, Fill, Seal Automation:
        • Benefit: Streamlines your entire packaging process from a single roll of film to a finished pouch. Eliminates the need for pre-made pouches, significantly reducing material costs and operational complexity.
        • Feature: Forms pouches (pillow, 3-side seal, 4-side seal, stand-up with corner spout options) directly from a continuous film roll, precisely fills with liquid, and seals them – all in one continuous, automated sequence.
      • Precision Liquid Filling System:
        • Benefit: Ensures consistent and accurate fill volumes, minimizing product giveaway and preventing costly under-fills.
        • Feature: Equipped with advanced volumetric piston pumps, servo-driven gear pumps, or weigh-metric filling systems (depending on viscosity and required accuracy). Features a drip-free nozzle design to maintain a clean sealing area and prevent product waste.
      • Robust & Hygienic Stainless Steel Construction:
        • Benefit: Ideal for food, beverage, pharmaceutical, and chemical industries, ensuring product safety, ease of cleaning, and extended machine lifespan.
        • Feature: All contact parts and structural components exposed to the product are constructed from high-grade SS304 or SS316 stainless steel, meeting stringent sanitary standards.
      • Versatile Pouching Capabilities:
        • Benefit: Adaptable to various market demands and product types, offering flexibility in your packaging presentation.
        • Feature: Handles a wide range of laminated flexible film materials (PE, PET, PP, Nylon, Aluminum Foil laminates) and can be configured for different pouch sizes and styles.
      • Advanced PLC Control with HMI Touchscreen:
        • Benefit: Intuitive operation, quick changeovers, and detailed production monitoring. Reduces operator error and training time.
        • Feature: User-friendly Human-Machine Interface (HMI) touchscreen for easy adjustment of parameters, recipe management, diagnostics, and real-time performance tracking.
      • High-Speed Production & Throughput:
        • Benefit: Significantly increases your production capacity, meeting high-demand requirements with consistent quality.
        • Feature: Designed for continuous operation with speeds ranging from 30 to 120+ pouches per minute, depending on fill volume and pouch dimensions.
      • Reliable Sealing Technology:
        • Benefit: Guarantees airtight, leak-proof seals, preserving product freshness and preventing contamination.
        • Feature: Utilizes advanced heat sealing technology (constant or impulse heat) with precise temperature control and pressure for strong, consistent seals across various film types.
      • Safety & Compliance:
        • Benefit: Protects operators and ensures adherence to industry safety standards.
        • Feature: Equipped with safety interlocks, emergency stops, and transparent guarding for safe operation and easy monitoring.

      Ideal Applications:

      Our FFS Liquid Pouch Packing Machine is perfect for packaging a wide variety of liquid and semi-liquid products, including:

      • Food & Beverage: Milk, yogurt, juice, water, edible oil, sauces, ketchup, purees, soups, gravies, concentrates.
      • Cosmetics & Personal Care: Shampoo, conditioner, lotions, creams, hand sanitizers, liquid soaps.
      • Household Products: Liquid detergents, fabric softeners, floor cleaners, disinfectants.
      • Industrial: Lubricants, chemicals (non-corrosive), agricultural liquids.
      • Pharmaceuticals: Syrups, oral suspensions, gels.

      Technical Specifications (Illustrative - Customizable):

      ParameterDetails
      Pouch TypePillow, 3-Side Seal, 4-Side Seal, Stand-Up Pouch (optional spout attachment)
      Pouch Width50mm - 200mm (Adjustable, specific to model)
      Pouch Length80mm - 300mm (Adjustable, specific to model)
      Filling Range50ml - 1000ml (or custom, multiple models available)
      Filling Accuracy+/- 0.5% - 1.5% (depending on volume & product viscosity)
      Production Speed30 - 120 pouches/min (dependent on volume, film, and product)
      Film MaterialLaminated films (PE/PET, PET/AL/PE, OPP/CPP, etc.)
      Film Roll WidthUp to 450mm (specific to model)
      Power Supply3 Phase, 415V/50Hz (customizable)
      Power Consumption3.5 kW - 7.5 kW (depending on model & features)
      Air Consumption0.6 - 0.8 MPa, 0.4 - 0.8 m³/min (for pneumatic components)
      Machine MaterialSS304 / SS316 for contact parts, Mild Steel powder coated for frame
      Control SystemPLC with HMI Touchscreen
      Weight (Approx.)600 - 1500 kg
      Dimensions (LWH)1200mm x 1000mm x 2500mm (Variable based on configuration)

      Optional Features for Enhanced Functionality:

      • Date/Batch Code Printer: Inkjet or thermal transfer printer for traceability.
      • Nitrogen Flushing: Extends shelf life for oxygen-sensitive products.
      • Tear Notch Device: For easy opening of pouches.
      • Easy-Open Cut: Laser scoring or perforation for consumer convenience.
      • Pouch Gushing Prevention System: Prevents product overflow during sealing.
      • CIP (Clean-In-Place) Compatibility: For automated cleaning of filling lines.
      • Motorized Film Registration & Tracking: Ensures precise pouch positioning.
      • Agitator/Heater for Product Tank: For maintaining product consistency.

      Why Choose Our FFS Liquid Pouch Packing Machine?

      Investing in our FFS Liquid Pouch Packing Machine means choosing a partner committed to your success. We deliver:

      • Superior Quality & Performance: Built with premium components for enduring reliability and consistent output.
      • Cost-Effectiveness: Reduces material consumption (no pre-made pouches), minimizes labor costs, and optimizes operational efficiency, leading to a rapid return on investment.
      • Customization: Tailored solutions to meet your specific product, pouch, and production capacity requirements.
      • Dedicated Support: Comprehensive installation, training, and responsive after-sales service to ensure maximum uptime.

      Elevate your liquid packaging operations to new heights of automation, precision, and profitability.

      Contact us today for a personalized consultation and a detailed quote! Let us help you design the perfect packaging solution for your business.

      Tags: FFS Liquid Pouch Packing Machine