Description

Cleated Conveyor Systems: Elevate Your Production with Unmatched Control and Efficiency

Product Overview

Our Cleated Conveyor Systems are specialized material handling solutions engineered to transport products securely and efficiently, particularly on inclines, declines, or when precise product spacing is required on horizontal runs. By utilizing strategically spaced cleats (or flights) integrated into the conveyor belt, these systems prevent product rollback, slippage, and accumulation, ensuring a controlled and gentle flow of materials. Ideal for a wide range of industries, our cleated conveyors are designed for durability, hygiene, and optimal performance in even the most demanding environments.

Key Features

• Custom Cleated Belt Design:
  • Cleat Types: Available with straight, scoop, angled, or custom-molded cleats to perfectly suit product characteristics (e.g., granular, sticky, fragile, wet).
  • Cleat Height & Spacing: Configurable to prevent rollback on steep inclines, maintain product separation, or maximize throughput.
  • Belt Materials: Wide range of FDA-approved food-grade PVC, urethane, rubber, and specialty compounds for various applications (e.g., oil-resistant, high-temperature, abrasive-resistant).
• Robust & Sanitary Construction:
  • Frame Materials: Options include 304/316 stainless steel for washdown and sanitary environments (food, pharma), powder-coated carbon steel for general industrial use, and anodized aluminum for lightweight applications.
  • Welded & Bolted Designs: Engineered for structural integrity and ease of maintenance.
• Positive Drive System:
  • Direct Drive or Chain Drive: Ensures consistent belt movement without slippage, even under heavy loads or steep angles.
  • Variable Frequency Drive (VFD): Provides precise speed control, allowing operators to adjust flow rates to match production demands.
• Optimized Incline & Decline Capabilities:
  • Handles angles typically up to 60 degrees (product dependent), significantly saving valuable floor space.
  • Ensures stable product transport up or down slopes.
• Low Maintenance Design:
  • Easy access for cleaning and inspection, particularly in sanitary models.
  • Durable components selected for long operational life and minimal downtime.
• Integrated Product Guiding & Containment:
  • Adjustable side rails, hoppers, and shrouds can be integrated to ensure product remains on the belt and flows smoothly.

Benefits

• Enhanced Product Control: Prevents product rollback, slippage, and damage, ensuring product integrity throughout the conveying process.
• Increased Throughput: Facilitates higher conveying speeds and steeper angles, maximizing material flow in confined spaces.
• Reduced Product Loss: Eliminates product fallback, minimizing waste and optimizing yields.
• Optimized Space Utilization: Enables steeper incline angles than flat belt conveyors, freeing up valuable floor space.
• Improved Hygiene: Sanitary designs with FDA/USDA approved materials and easy-to-clean surfaces make them ideal for food and pharmaceutical applications.
• Versatile Application: Capable of handling a diverse range of products, from small parts and granular materials to delicate food items and packaged goods.
• Long-Term Reliability: Built with high-quality components and robust construction for consistent, dependable performance and extended operational life.
• Reduced Manual Labor: Automates material elevation and transfer, reducing the need for manual handling and associated costs.

Ideal Applications

• Food & Beverage:
  • Produce: Fresh fruits, vegetables, salad mixes (washing, sorting, packaging lines).
  • Baked Goods: Cookies, crackers, cereals, dough (elevating to ovens, packaging).
  • Meat & Poultry: Raw or processed items (transferring between stages).
  • Snack Foods: Chips, nuts, candies (packaging, seasoning lines).
  • Frozen Foods: IQF (Individually Quick Frozen) items.
• Agriculture:
  • Grains, seeds, fertilizers, feed, vegetables (harvesting, processing, bagging).
• Pharmaceutical & Chemical:
  • Pills, capsules, powders, vials (precise dosing, packaging, tablet presses).
• Parts Manufacturing & Assembly:
  • Small components, fasteners, metal stampings, plastic parts (feeding machines, assembly lines).
• Packaging:
  • Boxes, bags, pouches, bottles (feeding fillers, sealers, case packers).
• Waste & Recycling:
  • Lightweight bulk materials, shredded plastics, paper (transfer to balers, shredders).

Customization Options

We understand that every application is unique. Our Cleated Conveyor Systems are highly customizable to meet your specific operational requirements:

• Belt & Cleat Specifications: Choice of material, cleat height, width, spacing, and pattern.
• Conveyor Dimensions: Custom lengths, widths, heights, and incline angles.
• Frame Construction: Stainless steel (various grades), powder-coated mild steel, or aluminum.
• Motor & Drive Options: Various horsepower, voltage, and IP ratings (washdown, explosion-proof).
• Control Systems: Basic ON/OFF, variable speed, emergency stops, advanced PLC integration, sensor-based automation.
• Accessories: Hoppers, discharge chutes, side guides, casters for mobility, metal detectors, weigh scales, accumulation tables.
• Finish & Coating: Polished stainless steel, specific powder coat colors, specialized coatings.

Technical Specifications (Typical Range - Subject to Customization)

• Belt Width: 6 inches to 72 inches (150mm to 1800mm)
• Belt Material: PVC, Polyurethane (PU), Rubber, Specialty Composites (e.g., FDA/USDA approved, anti-static, oil-resistant)
• Cleat Height: 0.5 inches to 6 inches (12mm to 150mm)
• Cleat Type: Straight (Transverse), Scoop, Angled, Inverted V, Custom
• Frame Material: 304/316 Stainless Steel, Powder-Coated Carbon Steel, Anodized Aluminum
• Conveying Speed: 10 FPM to 200 FPM (3 m/min to 60 m/min) - Variable
• Incline Angle: Up to 60° (product and cleat dependent)
• Load Capacity: Up to 500 lbs/ft (740 kg/m) - System dependent
• Power Requirements: 120V/1PH to 480V/3PH, 0.25 HP to 5 HP (or higher)
• Operating Environment: Dry, Washdown, Freezer, Cleanroom compatible
• Certifications: FDA, USDA, CE, UL (as required)

Why Choose Our Cleated Conveyor Systems?

With years of expertise in material handling, we deliver cleated conveyor solutions that are:

• Engineered for Performance: Designed for maximum efficiency, reliability, and product integrity.
• Built to Last: Using only high-grade materials and robust construction techniques.
• Custom-Tailored: We work closely with you to design a system that precisely fits your operational needs and integrates seamlessly into your existing lines.
• Supported by Expertise: Our team provides comprehensive support from design and manufacturing to installation and after-sales service.

Elevate your production capabilities and achieve unparalleled control over your material flow.

Contact us today for a free consultation and a customized quote!