Description

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Precision Dual-Component Batching: 2 Bins Electronic Weigh Batcher

Achieve Unrivaled Accuracy and Efficiency in Material Proportioning

Tired of inconsistent batches, manual weighing errors, and slow production cycles? Our state-of-the-art 2 Bins Electronic Weigh Batcher is engineered to revolutionize your material handling process, delivering precise, automated proportioning of two distinct materials with unmatched accuracy, efficiency, and repeatability.

Ideal for industries ranging from food processing and chemical manufacturing to pharmaceuticals and construction, this advanced batching system ensures optimal product quality, reduces waste, and significantly boosts your operational throughput.

Key Features & Capabilities:

• Dual-Hopper Design: Equipped with two independent storage bins, allowing for the simultaneous or sequential feeding of two different materials (e.g., powders, granules, pellets) into a single, highly accurate weigh hopper.
• High-Precision Load Cells: Utilizes industrial-grade, hermetically sealed load cells (e.g., IP67/IP68 rated) for highly accurate and repeatable weight measurements, minimizing material waste and ensuring consistent batch quality.
• Advanced Electronic Control System:
  • Intuitive HMI (Human-Machine Interface): User-friendly touchscreen interface for easy recipe creation, parameter adjustment, and real-time monitoring.
  • PLC (Programmable Logic Controller) Integration: Robust control logic ensures reliable and precise operation, capable of handling complex batching sequences.
  • Recipe Management: Store multiple batching recipes (e.g., up to 100 recipes) with configurable target weights, discharge delays, and tolerance settings.
  • Coarse & Fine Feeding: Programmable feeding rates allow for rapid initial material delivery (coarse feed) followed by slow, precise topping off (fine feed) to achieve exact target weights.
• Variable Feeding Mechanisms: Custom configurable with various feeder types to suit material characteristics:
  • Screw Feeders: Ideal for powders, fine granules, and cohesive materials.
  • Vibratory Feeders: Excellent for free-flowing granules, pellets, and irregularly shaped materials.
• Robust & Hygienic Construction:
  • Material: Available in durable Mild Steel (MS) with powder coating or high-grade Stainless Steel (SS304/SS316) for corrosive environments, food-grade, or pharmaceutical applications.
  • Dust-Tight Design: Minimizes material loss and ensures a clean operating environment, especially crucial for dusty powders.
  • Easy Clean Access: Designed for quick disassembly and cleaning, reducing downtime and maintaining hygiene standards.
• Automated Discharge: Pneumatically or electrically operated discharge gate for quick and complete material release into subsequent processes (e.g., mixers, conveyors, packing lines).
• Data Logging & Reporting: Track batch weights, cycle times, and material consumption. Essential for quality control, inventory management, and audit trails.
• Safety Features: Emergency stop buttons, overload protection, and interlocks ensure operator safety and equipment longevity.
• Scalable & Adaptable: Can be integrated into larger automated production lines and customized to meet specific capacity and application requirements.

Benefits for Your Operation:

• Enhanced Accuracy & Quality: Achieve precise material ratios every time, leading to superior and consistent end-product quality.
• Significant Cost Savings:
  • Reduced Material Waste: Precision weighing minimizes costly over-dosing.
  • Lower Labor Costs: Automation reduces the need for manual weighing and supervision.
• Increased Productivity & Throughput: Faster batch cycles and continuous operation improve overall production capacity.
• Improved Operational Efficiency: Streamlined processes and reliable automation reduce human error and operational bottlenecks.
• Superior Traceability: Comprehensive data logging provides full transparency and accountability for every batch produced.
• Safe & Clean Working Environment: Dust-tight design and automated processes reduce exposure to materials and manual handling risks.
• Versatility: Adaptable to a wide range of materials and industrial applications.

Technical Specifications (Example – Can be customized):

Ideal Applications:

• Food & Beverage: Blending spices, flours, sugars, coffee, tea, grains, and snack ingredients.
• Chemical Industry: Dosing pigments, additives, detergents, polymers, and catalysts.
• Pharmaceuticals: Precise batching of APIs (Active Pharmaceutical Ingredients) and excipients.
• Plastics: Mixing virgin resin with masterbatch, regrind, or additives.
• Construction Materials: Proportioning cement, aggregates, sand, and special additives.
• Agriculture: Creating feed formulations, fertilizers, and seed mixtures.
• Minerals & Metallurgy: Batching ore, fluxes, and alloying agents.

How It Works:

1. Material Loading: Raw materials are loaded into the two independent storage bins.
2. Recipe Selection: The operator selects a pre-programmed recipe via the HMI, specifying target weights for Material A and Material B.
3. Automatic Feeding: The control system activates the feeding mechanism for Material A (e.g., screw feeder), which discharges material into the central weigh hopper.
4. Coarse & Fine Dosing: Feeding starts at a high rate (coarse feed) and automatically slows down (fine feed) as it approaches the target weight for precise accuracy.
5. Sequential Weighing: Once Material A reaches its target, the feeder stops. The process repeats for Material B, adding it cumulatively to the same weigh hopper (or a separate one, depending on configuration).
6. Batch Discharge: Upon reaching the combined target weight, the weigh hopper's discharge gate opens, releasing the accurately batched materials into the next process stage.
7. Cycle Repeat: The system automatically resets, ready for the next batch, or integrates into continuous production.

Why Choose Our 2 Bins Electronic Weigh Batcher?

We combine cutting-edge technology with robust engineering to deliver a batching solution that stands for reliability, precision, and longevity. Our expert team offers comprehensive support from custom design and installation to training and after-sales service, ensuring seamless integration into your existing operations.

Elevate your production standards and unlock unparalleled efficiency.

Contact us today to discuss your specific batching requirements and request a personalized quote! Your Partner in Precision Material Handling.