Blackcat Rebar Processing Machine

      Description


      Blackcat Rebar Processing Machine: Precision. Power. Performance.

      Elevate your construction efficiency and rebar fabrication capabilities with the Blackcat Rebar Processing Machine – engineered for unparalleled accuracy, speed, and safety on every project.

      In the demanding world of construction, efficient and precise rebar processing is paramount. The Blackcat Rebar Processing Machine is not just a tool; it's the backbone of your fabrication needs, delivering unmatched power, accuracy, and reliability to keep your projects on schedule and within budget. Designed for heavy-duty use in diverse environments, from large-scale infrastructure to intricate building projects, the Blackcat machine is your ultimate partner for cutting and bending rebar with absolute confidence.

      Key Features That Set Blackcat Apart:

      • Dual-Function Capability: Seamlessly integrates high-speed rebar cutting and precision bending into a single, robust unit, maximizing workspace efficiency and reducing material handling.
      • Heavy-Duty Construction: Built with a reinforced steel frame and high-grade components, ensuring exceptional durability, stability, and a long operational lifespan even under continuous, rigorous use.
      • Powerful Hydraulic System: Features an advanced hydraulic system for both cutting and bending, delivering consistent power, smooth operation, and the ability to process multiple rebars simultaneously (depending on diameter).
      • Intuitive Digital Control Panel: Equipped with a user-friendly HMI (Human-Machine Interface) and programmable logic controller (PLC), allowing operators to easily set precise bending angles, cut lengths, and program complex rebar shapes. Stores multiple processing programs for quick recall.
      • Variable Bending Angle & Radius: Offers a wide range of bending angles (0-180 degrees) and includes multiple bending mandrels to accommodate various rebar diameters and desired bend radii, ensuring versatility for any design specification.
      • High-Speed Cutting Mechanism: Utilizes high-strength, replaceable cutting blades that deliver clean, burr-free cuts quickly and efficiently, minimizing material waste and post-processing.
      • Advanced Safety Features: Prioritizing operator well-being, the machine includes emergency stop buttons, protective guards, overload protection, and automatic shut-off systems.
      • Efficient Material Handling: Designed with ergonomic infeed and outfeed rollers or tables (model dependent) to facilitate easy loading and unloading of rebar, reducing operator fatigue.
      • Low Maintenance Design: Engineered for minimal upkeep with easily accessible service points and durable, long-life components, ensuring maximum uptime and lower operational costs.

      Unmatched Advantages for Your Business:

      • Boosted Productivity: Drastically reduces manual labor and processing time, allowing your team to complete rebar fabrication tasks faster and move on to the next project phase sooner.
      • Superior Accuracy & Consistency: Eliminates human error in measurement and bending, producing perfectly uniform rebar pieces every time, critical for structural integrity and compliance.
      • Enhanced Safety: Reduces the risk of accidents associated with manual rebar processing, creating a safer working environment for your crew.
      • Cost-Effective Operations: Minimizes material waste due to precise cuts and bends, extends tool life through robust construction, and lowers labor costs per ton of processed rebar.
      • Versatility in Application: Capable of handling a wide range of rebar diameters and creating intricate shapes, making it suitable for diverse construction projects.
      • Easy Integration: Its robust yet compact design allows for easy integration into existing fabrication shops or on-site setups.

      Technical Specifications (Model: Blackcat BC-RP2000 Series)

      FeatureSpecification
      Model SeriesBC-RP2000 (Specific models may vary: BC-RP25, BC-RP32, BC-RP40 etc.)
      Rebar Diameter (Cutting)Ø6mm - Ø32mm (Single cut) / Ø6mm - Ø20mm (Multiple strands, quantity varies)
      Rebar Diameter (Bending)Ø6mm - Ø32mm (Single bend) / Ø6mm - Ø16mm (Multiple strands, quantity varies)
      Max Bending Angle0° - 180° (Programmable)
      Bending SpeedApprox. 5-7 seconds for 180° bend (Varies by rebar diameter)
      Cutting SpeedApprox. 2-3 seconds per cut (Varies by rebar diameter)
      Motor Power4.0 kW - 7.5 kW (Varies by model, typically 3-phase, 400V, 50Hz)
      Control SystemPLC with Digital Touchscreen HMI
      Hydraulic Pressure18 - 25 MPa
      Weight600 kg - 1200 kg (Depending on model and capacity)
      Dimensions (L x W x H)Approx. 1200mm x 800mm x 1000mm (Compact design, varies by model)
      Noise Level< 80 dB(A)
      CertificationsCE Compliant, ISO 9001

      Note: Specifications are typical and may vary slightly based on specific model configurations and regional requirements. Please consult the Blackcat sales team for exact details of your chosen model.

      Ideal For:

      • Large-Scale Construction Projects: High-rise buildings, bridges, dams, highways.
      • Precast Concrete Manufacturers: Mass production of precisely fabricated rebar cages and elements.
      • Rebar Fabrication Shops: Dedicated workshops requiring high-volume, custom rebar processing.
      • Infrastructure Development: Roads, tunnels, and utility projects where robust rebar is essential.
      • Commercial & Industrial Construction: Factories, warehouses, and commercial complexes.

      Invest in the Blackcat Rebar Processing Machine and transform your rebar fabrication process into a streamlined, efficient, and highly profitable operation. Experience the difference that true precision and power can make.

      Ready to enhance your rebar processing capabilities?

      Contact us today for a personalized quote or a live demonstration! Visit our website to learn more about the full range of Blackcat construction solutions. www.blackcatmachines.com

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