Description

The Blackcat Reber Bending Machine: Master of Precision Fabrication

Unleash unparalleled precision, power, and versatility in your metal fabrication with the Blackcat Reber Bending Machine. Engineered for demanding industrial environments, this robust bending solution delivers exceptional accuracy and repeatable results, transforming raw metal into perfectly formed components with ease. From intricate prototypes to high-volume production, the Blackcat Reber sets a new benchmark for efficiency and quality in bending technology.

Key Features & Benefits:

• Superior Bending Accuracy & Repeatability:
  • Advanced Digital Control: Equipped with an intuitive, PLC-based touchscreen HMI (Human-Machine Interface), operators can program bend angles, speeds, and sequences with pinpoint accuracy.
  • High-Resolution Encoder Feedback: Ensures every bend precisely matches the programmed specifications, minimizing errors and material waste.
  • Memory for Programs: Store hundreds of bending programs for instant recall, drastically reducing setup times for recurring jobs and guaranteeing consistent quality across batches.
  • Fine Angle Adjustment: Micro-adjustments allow for perfect calibration to compensate for material spring-back and variations.
• Robust & Durable Construction:
  • Heavy-Duty Steel Frame: Built from high-grade, stress-relieved steel, the machine offers exceptional rigidity and stability, even under continuous heavy-duty operation. This minimizes vibration and ensures long-term accuracy.
  • Industrial-Grade Components: Featuring premium hydraulic systems, motors, and electrical components from leading manufacturers, guaranteeing maximum reliability and an extended service life.
  • Low Maintenance Design: Engineered for minimal downtime, with easily accessible service points and durable wear parts.
• Versatile Material & Profile Handling:
  • Wide Material Compatibility: Expertly bends various materials including mild steel, stainless steel, aluminum, copper, brass, and more.
  • Extensive Profile Capacity: Capable of bending round tubes, square tubes, rectangular profiles, solid bars, flat stock, and custom extrusions. (Specific capacities detailed in technical specifications).
  • Quick-Change Tooling System: Rapidly swap out bending dies and mandrels, maximizing flexibility for different jobs and reducing idle time. A comprehensive range of standard and custom tooling is available.
• Intuitive Operation & Enhanced Safety:
  • User-Friendly Interface: The large, clear touchscreen provides a logical workflow, making programming and operation straightforward for both experienced and new operators.
  • Ergonomic Design: Thoughtfully designed for ease of use, reducing operator fatigue and improving overall productivity.
  • Comprehensive Safety Features: Includes emergency stop buttons, safety light curtains (optional), overload protection, and interlocked guards, ensuring operator safety at all times.
  • Diagnostic Capabilities: Built-in error reporting and diagnostic tools help quickly identify and resolve potential issues.
• Optimized Performance & Efficiency:
  • Powerful Hydraulic System: Delivers consistent bending force and smooth, controlled movements for complex bends.
  • Adjustable Bending Speed: Optimize cycle times based on material type and thickness, balancing speed with precision.
  • Reduced Material Waste: High accuracy and repeatability lead to significantly less scrap and rework, improving your bottom line.

Why Choose the Blackcat Reber Bending Machine?

The Blackcat Reber isn't just a machine; it's an investment in your productivity and product quality. It provides the competitive edge needed in today's demanding manufacturing landscape by offering:

• Unrivaled Precision: Deliver components with tight tolerances, every time.
• Maximum Durability: A machine built to last, providing years of reliable service.
• Exceptional Versatility: Tackle a wider range of projects with a single machine.
• Simplified Operation: Boost efficiency with an easy-to-use interface and quick setup.
• Enhanced Safety: Protect your most valuable assets – your operators.

Ideal Applications:

• Architectural & Structural Fabrication: Handrails, balustrades, building frames, custom structures.
• Automotive Industry: Exhaust systems, roll cages, chassis components, custom tubing.
• Furniture Manufacturing: Chair frames, table legs, decorative elements.
• HVAC Systems: Ductwork, pipe bending for climate control.
• Marine & Aerospace: Lightweight, high-strength component bending.
• Artistic Metalwork & Prototyping: Complex and unique custom bends.

Technical Specifications:

(Note: Specifications are illustrative and can vary based on specific model configurations.)

• Model: Blackcat Reber BR-H100
• Bending Method: Hydraulic Rotary Draw Bending
• Max. Bending Capacity (Mild Steel - ST37):
  • Round Tube: Ø60 mm x 3.0 mm wall thickness
  • Square Tube: 50 mm x 50 mm x 3.0 mm wall thickness
  • Solid Bar: Ø30 mm
  • Flat Bar (on edge): 80 mm x 10 mm
• Max. Bending Angle: 0 - 180° (with auto spring-back compensation)
• Bending Speed: Adjustable, up to 12°/second
• Motor Power: 7.5 kW (10 HP)
• Power Supply: 3 Phase, 400V / 50Hz (Other voltages available upon request)
• Control System: PLC-based with 10" Color Touchscreen HMI
• Program Memory: Up to 999 programs, 10 bends per program
• Tooling System: Quick-change, compatible with industry-standard dies
• Machine Dimensions (LxWxH): 1800 mm x 1000 mm x 1400 mm
• Machine Weight: Approx. 1200 kg
• Standard Features: Foot pedal control, Manual/Auto operating modes, Material spring-back compensation, Diagnostic system.
• Optional Features: Mandrel extraction system, Automatic lubrication system, Safety light curtains, Custom tooling packages.

Elevate your bending capabilities. Contact us today to request a demonstration or a personalized quote for the Blackcat Reber Bending Machine, and discover how precision engineering can transform your production.