Mobile Batching Plant

      Description


      The Ultimate Mobile Batching Plant: Concrete Production, Redefined.

      Are you constantly moving between project sites, facing tight deadlines, and demanding high-quality concrete, precisely when and where you need it? Our Advanced Mobile Batching Plant is engineered to meet the dynamic needs of modern construction, offering unparalleled flexibility, efficiency, and quality in on-site concrete production.

      Designed for rapid deployment and effortless relocation, this plant brings the power of a full-scale concrete production facility directly to your job site, ensuring seamless operations and superior results, project after project.

      Key Features & Components:

      Our Mobile Batching Plant integrates robust design with cutting-edge technology to deliver peak performance:

      • Rapid Deployment & Mobility:
        • Trailer-Mounted Design: Fully pre-assembled on a heavy-duty chassis with transport axles, ready for immediate towing.
        • Quick Setup/Dismantling: Engineered for minimal setup time, often operational within a few hours of arrival. No elaborate foundations required.
        • Compact Footprint: Optimized design to minimize space requirements on congested job sites.
      • High-Efficiency Mixer Unit:
        • Powerful Mixer Options: Available with robust Twin-Shaft, Planetary, or Single-Shaft mixers, ensuring homogeneous and high-quality concrete mix.
        • Optimized Mixing Cycle: Fast and efficient mixing action reduces overall production time.
      • Precise Aggregate Batching System:
        • Integrated Aggregate Bins: Typically 2-4 compartments for various aggregate sizes, with optional extensions.
        • Accurate Weighing Conveyor: High-precision load cells and sophisticated control system for exact aggregate proportioning.
      • Advanced Cement & Filler System:
        • Integrated or External Silos: Flexible options for cement and filler storage, with capacity tailored to project needs.
        • High-Precision Screw Conveyors: Ensures consistent and accurate cement delivery to the mixer.
        • Cement Weigh Hopper: Dedicated load cell system for precise cement dosing.
      • Water & Admixture Dosing:
        • Accurate Water Weighing: Via a dedicated weighing tank and pump, ensuring optimal water-cement ratio.
        • Admixture Dosing Pumps: Precision pumps and flow meters for accurate addition of chemical admixtures, crucial for specific concrete properties.
      • Fully Automated Control System:
        • PLC-Based System: State-of-the-art Programmable Logic Controller for reliable and precise operation.
        • User-Friendly HMI (Human-Machine Interface): Intuitive touch-screen interface for easy recipe management, batching control, production monitoring, and reporting.
        • Remote Diagnostics (Optional): Ability to monitor and troubleshoot the plant from a remote location.
      • Robust & Durable Construction:
        • Heavy-Duty Steel Frame: Built to withstand the rigors of frequent relocation and continuous operation in harsh environments.
        • High-Quality Components: Utilizes reputable brands for motors, gearboxes, sensors, and electrical parts for maximum reliability and longevity.
      • Integrated Control Cabin:
        • Provides a safe, climate-controlled environment for operators and the control system.

      Unrivaled Benefits for Your Projects:

      • Unmatched Portability & Flexibility: Move from one project to the next with ease, eliminating the need for multiple fixed plants or reliance on external concrete suppliers. Reduces logistical complexities and costs.
      • Superior Concrete Quality & Consistency: Precision weighing of all components and a powerful mixer ensure every batch meets your exact specifications, reducing rework and enhancing structural integrity.
      • Significant Cost Savings:
        • Reduced Transportation Costs: Eliminate long hauls of ready-mix concrete, especially to remote or scattered sites.
        • Minimized Material Waste: On-site production allows for exact quantities, reducing over-ordering and waste.
        • Optimized Labor: Automated operations require fewer personnel, boosting overall efficiency.
        • Faster Project Completion: Consistent concrete supply keeps your project on schedule.
      • Rapid Return on Investment (ROI): The combined savings in logistics, materials, and labor quickly offset the initial investment, making it a highly profitable asset.
      • User-Friendly Operation: The intuitive control system simplifies training and operation, allowing your team to quickly master the plant's capabilities.
      • Exceptional Durability & Reliability: Constructed with high-grade materials and components, ensuring a long operational life with minimal downtime and maintenance.
      • Environmental Responsibility: Reduced transportation of concrete and raw materials lowers the carbon footprint of your projects.

      Ideal Applications:

      Our Mobile Batching Plant is the perfect solution for a diverse range of construction projects, including:

      • Road & Bridge Construction: Ideal for linear projects requiring concrete supply along the route.
      • Dam & Hydropower Projects: Remote and large-scale sites where consistent supply is critical.
      • Building & Infrastructure Development: Multi-story buildings, industrial complexes, and urban projects with space constraints.
      • Precast Concrete Production: Temporary setups for manufacturing precast elements on-site.
      • Mining & Tunnelling Projects: Providing concrete in challenging, isolated environments.
      • Scattered or Temporary Projects: Where setting up a permanent plant is not feasible or economical.

      Technical Specifications (Example - Customizable Models Available):

      SpecificationValue (Example)Notes
      Theoretical Output30 - 120 m³/hrVaries by model (e.g., 30, 60, 90, 120 m³/hr)
      Mixer TypeTwin-Shaft / PlanetaryVolume 1.0 - 2.5 m³ (compacted concrete)
      Aggregate Bins2 - 4 CompartmentsTotal capacity 10 - 40 m³, pneumatic discharge
      Aggregate WeighingBelt Conveyor with 4 Load CellsAccuracy +/- 0.5%
      Cement Silo Capacity1x 50 Ton (external)Optional 2x 50 Ton or integrated small silo
      Cement Weigh Hopper500 - 1500 kgWith 3 Load Cells, accuracy +/- 0.5%
      Water Dosing Tank300 - 800 LitersWith 2 Load Cells, accuracy +/- 0.5%
      Admixture Dosing2-4 Liquid PumpsAccuracy +/- 0.5%
      Control SystemFully Automatic PLC, PC-basedTouchscreen HMI, multi-language support
      Power Requirements50 - 150 kW3-Phase, 380V/50Hz (customizable)
      Transport DimensionsL: 13-18m, W: 2.5-3m, H: 4-4.5mVaries by model and configuration
      Operational DimensionsL: 18-25m, W: 10-15m, H: 8-12mRequires flat, stable ground, access for aggregates/cement
      Total Weight25 - 50 Tons (approx.)Depending on model and added features

      Why Choose Our Mobile Batching Plant?

      We combine innovative engineering with unwavering commitment to quality and customer support. Our mobile batching plants are not just machines; they are strategic investments that empower your projects with unmatched autonomy, efficiency, and superior concrete quality. Experience the difference of a reliable partner in your success.

      Ready to revolutionize your concrete production? Contact us today for a personalized consultation, detailed specifications, and a customized quote tailored to your project requirements.

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