Description

Unleash Robust Power: High-Efficiency Industrial Coal Fired Burner

Product Overview

Harness the raw power of coal with our state-of-the-art Industrial Coal Fired Burner. Engineered for superior thermal efficiency, unwavering reliability, and long-term cost-effectiveness, this burner system is the ideal solution for large-scale industrial heating and steam generation applications. Designed with a focus on robust construction and advanced combustion technology, our coal burner delivers consistent, high-output heat while adhering to modern operational and environmental standards.

Key Features & Engineering Highlights

• Optimized Coal Feed System:
  • Precision Dosing: Features an advanced, variable-speed coal feeder (e.g., screw feeder, pulverizer options for specific models) ensuring a consistent and precise supply of fuel to the combustion zone.
  • Versatile Fuel Handling: Capable of efficiently processing various grades of coal, including bituminous, sub-bituminous, lignite, and anthracite, maximizing fuel flexibility.
• Advanced Combustion Chamber Design:
  • High-Temperature Refractory: Lined with premium, high-temperature refractory materials for extended lifespan, minimal heat loss, and stable combustion.
  • Complete Combustion: Engineered for optimal air-fuel mixing, promoting complete combustion, reducing unburnt carbon, and maximizing heat transfer efficiency.
• Precise Air Control Systems:
  • Primary & Secondary Air Control: Independent control over primary and secondary airflows allows for fine-tuning of combustion conditions, optimizing flame shape, temperature, and emissions.
  • Forced Draft Fan (FDF) Integration: High-efficiency FDF ensures adequate air supply under varying load conditions.
• Robust & Durable Construction:
  • Heavy-Duty Materials: Constructed from high-grade, heat-resistant alloys and heavy-gauge steel for exceptional durability and resistance to thermal stress and abrasive environments.
  • Modular Design: Facilitates easier installation, maintenance, and potential upgrades.
• Integrated Ash Management System:
  • Efficient Ash Removal: Features a robust ash removal system (e.g., clinker breaker, mechanical grate system, pneumatic conveying for pulverized systems) to handle ash efficiently and continuously, minimizing downtime.
  • Reduced Manual Labor: Automated ash handling improves operational safety and reduces manual intervention.
• Automated Control & Safety System:
  • PLC-Based Control: Utilizes a programmable logic controller (PLC) for precise, real-time monitoring and control of all operational parameters, including fuel feed, airflow, ignition, and safety interlocks.
  • Comprehensive Safety Interlocks: Incorporates multiple safety features such as flame failure detection, high-temperature cut-offs, over-pressure protection, and emergency shutdowns to ensure safe operation.
  • User-Friendly HMI: Intuitive Human-Machine Interface (HMI) for easy operation, data logging, and diagnostic feedback.
• Emissions Reduction Design:
  • Optimized Burner Geometry: Designed to minimize NOx formation through staged combustion and precise temperature control.
  • Optional Emissions Control Integration: Compatible with various post-combustion emissions control technologies (e.g., baghouses, scrubbers, SNCR/SCR systems) for compliance with stringent environmental regulations.

Benefits for Your Operation

• Maximized Thermal Efficiency: Achieve outstanding fuel-to-heat conversion, significantly lowering your operational fuel costs.
• Unwavering Reliability: Built for continuous, heavy-duty operation, ensuring minimal downtime and consistent heat supply.
• Reduced Operational Costs: Benefit from lower fuel consumption, extended component lifespan, and reduced maintenance requirements.
• Enhanced Safety: Advanced automated controls and multiple safety interlocks protect personnel and assets.
• Environmental Responsibility: Designed with features to help meet or exceed emissions regulations, contributing to sustainable industrial practices.
• Fuel Versatility & Security: Adapt to market fluctuations and leverage cost-effective local coal sources with broad fuel handling capabilities.
• Long-Term Investment: A robust and durable system engineered for years of dependable service, providing excellent return on investment.

Ideal Applications

Our Industrial Coal Fired Burner is perfectly suited for a wide range of heavy-duty applications, including:

• Industrial Boilers: Generating steam or hot water for manufacturing processes, power generation, or district heating.
• Power Plants: As a primary or auxiliary heat source in thermal power generation facilities.
• Cement & Lime Kilns: Providing high-temperature heat for clinker production.
• Metallurgical Furnaces: For pre-heating and process heating in steel, aluminum, and other metal industries.
• Chemical & Petrochemical Plants: Supplying heat for various reaction and drying processes.
• District Heating Systems: Providing large-scale heating for commercial and residential areas.

Technical Specifications (Illustrative)

• Heat Output Range: 1 MW to 50 MW (approx. 3.4 MM BTU/hr to 170 MM BTU/hr) – Customizable to specific requirements.
• Fuel Type: Bituminous, Sub-bituminous, Lignite, Anthracite coal (lump, crushed, or pulverized options).
• Thermal Efficiency: Typically >85% (depending on coal type and system integration).
• Control System: Siemens, Rockwell, or similar industrial-grade PLC with HMI.
• Operating Temperature: Up to 1200°C (2192°F) in the combustion zone.
• Power Supply: 3-Phase, 400V/480V, 50/60Hz (configurable).
• Ash Removal: Mechanical grate, screw conveyor, or pneumatic system.

Why Choose Our Coal Fired Burner?

We combine decades of engineering expertise with a commitment to innovation to deliver heating solutions that perform. Our Coal Fired Burner stands out through:

• Customization: Tailored designs to perfectly integrate with your existing infrastructure and meet specific operational demands.
• Expert Support: Comprehensive pre-sales consultation, professional installation guidance, and dedicated after-sales service and spare parts support.
• Proven Performance: A track record of successful installations delivering reliable and efficient heat generation.
• Compliance Focus: Designed with an understanding of evolving environmental regulations to help you achieve and maintain compliance.

Elevate your industrial heating capabilities with a solution built for power, efficiency, and endurance.

Contact us today for a detailed consultation and a customized quote.