Semi Automatic Fly Ash Brick Making Machine

      Description


      Here's a detailed product description for a Semi-Automatic Fly Ash Brick Making Machine, formatted in Markdown:

      Semi-Automatic Fly Ash Brick Making Machine

      Revolutionize Your Brick Production with Efficiency & Sustainability

      Are you looking to enter the lucrative brick manufacturing industry, scale up your current operations, or produce high-quality, eco-friendly bricks with a cost-effective solution? Our Semi-Automatic Fly Ash Brick Making Machine is the ideal choice for entrepreneurs, construction firms, and manufacturers seeking a perfect blend of automation, efficiency, and sustainability.

      This robust and reliable machine is engineered to transform industrial waste like fly ash into durable, high-strength bricks, making it a smart investment for a greener future and a profitable business.

      Key Features & Benefits:

      1. Semi-Automatic Operation for Optimal Balance

      • Feature: Combines manual material feeding and pallet placement with automated hydraulic compression and vibration.
      • Benefit: Achieves significantly higher production output than fully manual machines while maintaining a lower investment cost and simpler operation compared to fully automatic systems. Reduces labor fatigue and ensures consistent quality without requiring highly skilled operators.

      2. Eco-Friendly & Cost-Effective Raw Material Utilization

      • Feature: Primarily uses fly ash (an industrial waste product), along with cement, sand, and aggregates.
      • Benefit: Contributes to environmental protection by recycling waste, drastically reduces raw material costs, and produces bricks that are lighter yet strong, with excellent thermal insulation properties. Capitalize on the growing demand for green building materials.

      3. Robust & Durable Construction

      • Feature: Built with heavy-duty structural steel and industrial-grade components, precision-engineered for continuous operation.
      • Benefit: Ensures exceptional longevity, minimal wear and tear, and reliable performance even under demanding conditions. Your investment is protected for years of profitable production.

      4. Powerful Hydraulic & High-Frequency Vibration System

      • Feature: Equipped with a high-pressure hydraulic system and a synchronized, high-frequency vibrator.
      • Benefit: Guarantees uniform compaction and superior density for every brick, resulting in high compressive strength, dimensional accuracy, and an excellent surface finish. Reduces curing time and ensures consistent brick quality.

      5. Versatile Moulding Capability

      • Feature: Designed with easily interchangeable moulds made from wear-resistant alloy steel.
      • Benefit: Offers the flexibility to produce a wide variety of fly ash bricks, including solid bricks, hollow blocks, interlocking pavers, and other custom shapes, simply by changing the mould. Adapt your product range to market demand.

      6. User-Friendly Control Panel

      • Feature: Intuitive push-button control panel with clear indicators.
      • Benefit: Simplifies operation, minimizes training requirements, and allows for precise control over the brick-making process, enhancing efficiency and reducing operational errors.

      7. High Production Capacity

      • Feature: Capable of producing a substantial number of bricks per shift.
      • Benefit: Meets the demands of small to medium-scale construction projects and brick supply businesses, ensuring a rapid return on investment and consistent supply.
        • Typical Output: 2,000 - 4,000 standard fly ash bricks per 8-hour shift (capacity varies based on brick size and operational efficiency).

      Why Choose Our Semi-Automatic Fly Ash Brick Making Machine?

      • Sustainability: Turn waste into valuable building materials.
      • Cost Efficiency: Lower operating costs due to raw material utilization and reduced labor.
      • Reliability: Engineered for consistent, high-quality output and minimal downtime.
      • Versatility: Produce multiple brick types to diversify your offerings.
      • Easy Operation: Simple controls for quick setup and efficient production.
      • Expert Support: Comprehensive after-sales service, spare parts availability, and technical guidance.

      Ideal For:

      • Small to medium-scale brick manufacturing plants
      • Construction companies looking to produce their own bricks
      • Entrepreneurs entering the building materials sector
      • Infrastructure development projects
      • Businesses focused on sustainable and green building solutions

      Technical Specifications:

      SpecificationDetail
      Machine TypeSemi-Automatic Hydraulic Fly Ash Brick/Block Making Machine
      Production Capacity2,000 - 4,000 standard bricks / 8-hour shift (variable by brick size)
      Brick TypesSolid Bricks, Hollow Blocks, Interlocking Pavers, Designer Bricks
      Raw MaterialsFly Ash, Cement, Crushed Sand, Stone Dust, Pond Ash, Aggregates (up to 6mm)
      Hydraulic Pressure10 - 15 Tons (adjustable)
      Main Motor Power7.5 HP - 15 HP (3 Phase, 415V, 50Hz)
      Vibration Motors2 x 2 HP or 2 x 3 HP (High-frequency, unbalanced motors)
      Mould MaterialHigh-grade Wear-Resistant Alloy Steel (e.g., EN8, EN9)
      Control SystemPush Button Operated Electrical Panel (PLC optional)
      Cycle Time15 - 25 seconds (depending on brick type and material mix)
      Machine WeightApprox. 1,800 - 2,500 kg (varies by model and capacity)
      Dimensions (LxWxH)Approx. 2000mm x 1500mm x 2200mm (main machine)

      What's Included:

      • Semi-Automatic Fly Ash Brick Making Machine (Main Unit)
      • One set of standard brick moulds (as per customer choice)
      • Hydraulic Power Pack
      • Electrical Control Panel
      • Basic Tool Kit

      Optional Accessories (Available Separately):

      • Pan Mixer / Conveyor Belt for material feeding
      • Various additional brick/block moulds
      • Pallet Stacker
      • Pallets (wooden or plastic)

      Invest in a smarter, more sustainable, and highly profitable future for your construction business. Our Semi-Automatic Fly Ash Brick Making Machine is your gateway to producing superior quality bricks with efficiency and environmental responsibility.

      Contact us today for a personalized quote, detailed specifications, and to discuss how this machine can elevate your production capabilities!

      Tags: Semi Automatic Fly Ash Brick Making Machine