Mobile Batching Plant: Unmatched Portability, Precision, and Performance
Revolutionize your on-site concrete production with our state-of-the-art Mobile Batching Plant. Designed for ultimate flexibility and efficiency, this compact powerhouse delivers high-quality concrete wherever your project demands it, eliminating the complexities and costs associated with traditional concrete logistics. Perfect for remote sites, road construction, infrastructure projects, and rapidly changing work environments, our mobile plant ensures consistent concrete supply and superior mix quality, on time, every time.
Key Features & Components:
Our Mobile Batching Plant is engineered with robust construction and advanced technology to withstand demanding conditions while delivering exceptional performance.
Integrated Mobile Chassis:
Designed for quick and easy towing, relocation, and setup.
Equipped with axles, pneumatic tires, and braking systems for safe road transport.
Hydraulic leveling jacks for rapid, stable deployment on uneven terrain.
High-Precision Weighing System:
Individual electronic load cells for aggregates, cement, water, and admixtures.
Ensures accurate proportioning of materials according to specified mix designs.
Reduces material waste and guarantees consistent concrete quality.
Efficient Mixing Unit:
Choice of high-performance mixers:
Twin-Shaft Mixer: Ideal for high production rates and homogenous mixing of stiff and low-slump concrete.
Pan Mixer: Excellent for producing high-quality concrete, especially for precast applications.
Planetary Mixer: Delivers intensive mixing for specialized concrete and smaller batches.
Robust mixing blades and liners for extended operational life.
Automated Control System (PLC Based):
User-friendly interface with intuitive software for recipe management and batching control.
Real-time data display, production reporting, and fault diagnostics.
Full automatic, semi-automatic, and manual operation modes.
Ensures consistent quality and reduces human error.
Aggregate Storage & Feeding:
Multiple compartments (2-4) for different aggregate sizes.
Heavy-duty weigh belt conveyors or skip hoists for efficient material transfer.
Optional aggregate pre-feeder hoppers for continuous loading.
Cement Silo & Feeding System:
Integrated or optional mobile cement silos (various capacities available).
Reliable screw conveyors for precise cement delivery to the weigh hopper.
Safety features like level indicators and pressure relief valves.
Water & Admixture Dosing Systems:
Accurate water weighing and pumping systems.
Dedicated pumps and flow meters for precise dosing of liquid admixtures.
Ensures optimal concrete workability and strength.
Robust and Durable Construction:
High-strength steel structure designed for heavy-duty operation and longevity.
Easy access points for maintenance and cleaning.
Dust collectors and environmental protection features where applicable.
Benefits & Advantages:
Investing in our Mobile Batching Plant provides a multitude of operational and financial advantages for your construction projects.
Unrivaled Mobility & Flexibility: Quickly move between job sites, adapt to changing project requirements, and initiate concrete production rapidly.
Significant Cost & Time Savings:
Eliminates reliance on external concrete suppliers and associated transportation costs.
Reduces waiting times for concrete delivery, boosting project timelines.
Lower fuel consumption due to on-site production.
Superior Concrete Quality & Consistency: On-site production allows for immediate adjustments to mix designs, ensuring fresh, high-quality concrete tailored to specific needs, free from slump loss during transit.
Enhanced Project Efficiency: Continuous and reliable concrete supply prevents project delays, allowing crews to work uninterrupted.
Quick Setup & Dismantling: Engineered for rapid assembly and disassembly, minimizing downtime and maximizing operational hours.
Reduced Environmental Impact: Fewer truck movements mean lower carbon emissions and reduced traffic congestion around job sites.
Versatility: Capable of producing a wide range of concrete types, including high-strength, self-compacting, and specialized mixes.
Ideal Applications:
Our Mobile Batching Plant is the perfect solution for a diverse range of construction projects, including but not limited to:
Road & Highway Construction: Producing concrete for pavements, bridges, and culverts directly on the route.
Bridge & Dam Projects: Essential for remote locations requiring large volumes of continuous concrete.
Large-Scale Infrastructure Development: Power plants, pipelines, and urban development.
Remote & Off-Grid Construction Sites: Where access to central batching plants is limited or impractical.
Precast Concrete Production: Supplying concrete for manufacturing precast elements on-site.
Housing & Commercial Developments: Enabling rapid progression of multi-phase projects.
Technical Specifications (Example Range):
Specification
Detail / Range
Capacity
25 m³/hr to 120 m³/hr (depending on model)
Mixer Type
Twin-Shaft, Pan, or Planetary
Aggregate Bins
2, 3, or 4 compartments (typically 8-20 m³ each)
Cement Silo
Integrated (1 or 2 silos) or separate (30-100 tons)
Weighing Accuracy
±1% for aggregates, ±0.5% for cement, water, admixtures
Control System
Fully Automatic PLC with Industrial PC
Installed Power
50 kW to 150 kW (depending on capacity and components)
Mobility
Single chassis, multiple axles for road transport
Setup Time
1-3 days (depending on model and site conditions)
Choose our Mobile Batching Plant and empower your projects with unparalleled agility, cost-effectiveness, and the assurance of top-grade concrete production.
Contact us today to discuss your project requirements and receive a customized quote!
