Are you seeking a robust, high-capacity solution for consistent, high-quality concrete production? Our Stationary Concrete Batching Plants are engineered to meet the most demanding requirements of large-scale construction projects, precast concrete manufacturing, and commercial ready-mix suppliers. Designed for stability, durability, and unparalleled accuracy, these plants are the backbone of any operation prioritizing superior quality and high efficiency.
Unlike mobile plants, stationary batching plants are built for long-term, high-volume production in a fixed location. This design philosophy translates into:
Our Stationary Concrete Batching Plants are meticulously designed with state-of-the-art components to ensure optimal performance:
* **Robust Aggregate Bins:** Multi-compartment bins (typically 3-5) with high storage capacity, designed for various aggregate sizes (sand, gravel, crushed stone). * **Precise Weighing System:** Independent or cumulative weighing hoppers equipped with high-accuracy load cells for precise aggregate measurement, minimizing material waste. * **Belt Conveyors:** Heavy-duty inclined or flat belt conveyors ensure efficient and rapid transfer of aggregates to the mixer.
* **High-Capacity Cement Silos:** Single or multiple silos ranging from 50 to 200+ tons, featuring level indicators, dust collectors, and safety valves. * **Screw Conveyors:** Efficient and sealed screw conveyors ensure consistent and contamination-free delivery of cement to the weighing hopper. * **Cement Weighing Hopper:** Equipped with high-precision load cells for accurate cement measurement.
* **Water Weighing Tank:** Accurate measurement of water for optimal mix design, with high-flow pumps. * **Admixture Weighing System:** Separate, precise weighing and dosing systems for liquid admixtures (e.g., plasticizers, retarders, accelerators) to enhance concrete properties. * **Heating/Cooling Options:** Available systems for water and aggregates to manage concrete temperature in extreme climates.
* **Twin-Shaft Mixer (Standard):** Renowned for its rapid, thorough, and homogeneous mixing capabilities, especially suitable for high-strength and mass concrete. * **Planetary Mixer (Optional):** Ideal for precast concrete, ultra-high performance concrete (UHPC), and specialized applications requiring exceptional homogeneity. * **Wear-Resistant Liners & Blades:** Manufactured from high-chromium cast iron or other durable materials to ensure long service life and minimize maintenance.
* **PLC-Based Automation:** Fully automatic control system using industrial-grade Programmable Logic Controllers (PLC) for reliable operation. * **User-Friendly HMI (Human-Machine Interface):** Intuitive touch-screen interface for easy operation, formula management, real-time monitoring, and diagnostic functions. * **Batching Software:** Sophisticated software for recipe storage, production scheduling, material consumption tracking, and comprehensive reporting. * **Manual Override:** Essential for troubleshooting and maintenance.
* **Heavy-Duty Steel Frame:** Constructed from high-strength structural steel, ensuring stability and resistance to vibration and heavy loads. * **Modular Design:** Facilitates easier transportation, installation, and future expansion. * **Maintenance Platforms & Ladders:** Designed with safety and accessibility in mind for routine inspection and maintenance.
* **Dust Collection Systems:** Integrated dust collectors at cement silos, aggregate transfer points, and the mixer ensure clean operation and compliance with environmental regulations.
| Feature | Range / Details |
|---|---|
| Production Capacity | 30 m³/h - 240 m³/h (cubic meters per hour) |
| Mixer Type | Twin-Shaft Compulsory Mixer (Standard), Planetary Mixer (Optional) |
| Aggregate Bins | 3-5 Compartments, 20-50 m³ each |
| Cement Silo Capacity | 50 T - 200 T (multiple silos possible) |
| Batching Accuracy | Aggregates: ±1%; Cement: ±0.5%; Water: ±0.5%; Admixture: ±0.2% |
| Control System | Full Automatic PLC-Based, Industrial PC with Touch Screen HMI |
| Total Installed Power | 75 kW - 300 kW (depending on capacity and configuration) |
| Operating Temperature | -15°C to +40°C (with optional heating/cooling systems for wider range) |
| Discharge Height | 3.8 m - 4.2 m (customizable) |
We understand that every project is unique. Our Stationary Concrete Batching Plants can be customized to your specific requirements, including:
Invest in the power of precision and reliability. Our Stationary Concrete Batching Plants are not just equipment; they are a long-term investment in your project's success and profitability.
Ready to elevate your concrete production capabilities? Contact our expert team to discuss your project requirements and get a personalized quote for a Stationary Concrete Batching Plant tailored to your needs.
📞 Phone: [Your Phone Number] 📧 Email: [Your Email Address] 🌐 Website: [Your Website]
Disclaimer: Technical specifications are subject to change and may vary based on specific model configurations and customization. Please consult with our sales team for exact details.
