Esennar Transformers Pvt. Ltd.

Esennar Transformers is committed to delivering high-quality, reliable transformers, and this commitment is reflected in our meticulous manufacturing process. Our process begins with precision coil winding, a critical step where we utilize advanced hydraulic tools to wind the conductor material. This technique ensures uniform winding tension, minimizing the risk of damage to the insulation and conductor, thereby enhancing the transformer's overall durability and lifespan.

Next, we focus on core building, the heart of the transformer's electromagnetic circuit. We utilize high-grade Cold Rolled Grain Oriented (CRGO) laminations, known for their superior magnetic properties and low core loss. Our core assembly is conducted with a focus on ergonomic principles, optimizing the arrangement of laminations to minimize air gaps and maximize magnetic flux density. This careful attention to detail significantly reduces audible noise during operation and increases the transformer's overall efficiency.

The subsequent stage involves meticulous transformer assembly, incorporating stage-wise testing at various points in the process. This proactive approach allows us to identify and rectify any potential issues early on, ensuring optimal performance in the final product. Our fabrication process incorporates advanced techniques, including CNC machining for precise component manufacturing and automated brazing for robust and reliable connections. These techniques enhance the structural integrity of the transformer, ensuring it can withstand the rigors of operation.

Finally, each transformer undergoes comprehensive testing before leaving our facility. This includes rigorous assessments of insulation resistance to prevent breakdowns, and demanding short circuit tests to verify the transformer's ability to withstand transient overcurrents. These tests, along with other industry-standard evaluations, guarantee the transformer's reliability and longevity, ensuring that it meets and often exceeds the highest industry standards for safety, performance, and durability. Esennar Transformers' commitment to quality ensures that our customers receive a superior product designed for long-term, dependable operation