Revolutionize your packaging operations with our advanced Integrated Multihead Weigher and Pouch Packaging Machine. This sophisticated system is engineered for unparalleled accuracy, speed, and versatility, offering a seamless solution for weighing and packaging a wide range of granular, free-flowing, and fragile products into various pouch formats. Designed for efficiency and minimal product giveaway, it's the ultimate choice for businesses aiming to optimize production, reduce costs, and enhance product presentation.
Key Features & Components
This all-in-one system combines two industry-leading technologies, meticulously integrated for peak performance:
1. High-Precision Multihead Weigher
Our multihead weigher is the heart of accuracy, designed to deliver precise weights with exceptional speed.
Advanced Weighing Technology: Utilizes multiple weigh heads (e.g., 10, 14, 16, 20 heads depending on model) to rapidly calculate and select the optimal combination of weights, ensuring target weight accuracy within fractions of a gram.
Minimal Product Giveaway: Significantly reduces overfill, leading to substantial cost savings on raw materials.
High-Speed Operation: Capable of processing hundreds of weighments per minute, maximizing throughput.
Versatile Product Handling: Gently and accurately weighs a wide array of products including snacks, candies, nuts, coffee beans, spices, pasta, frozen foods, pet food kibble, and even small hardware or non-food items.
Robust Construction: Crafted from high-grade stainless steel (SS304/SS316) for durability, hygiene, and corrosion resistance, suitable for washdown environments.
Intuitive HMI: User-friendly color touch-screen interface for easy setup, recipe management, real-time monitoring, and diagnostics.
Modular Design: Facilitates easy cleaning, maintenance, and quick changeovers between different products.
2. Automated Pouch Packaging Machine (VFFS or HFFS Options)
Our integrated packaging unit transforms roll stock film into perfectly formed, filled, and sealed pouches.
Versatile Pouch Formats: Produces a wide variety of pouch styles, including:
Pillow bags
Gusseted bags
Stand-up pouches (SUP)
Flat bottom bags / Block bottom bags
3-side seal / 4-side seal bags
Zipper bags (with optional applicator)
High-Quality Sealing: Advanced sealing technology ensures strong, consistent, and aesthetically pleasing seals, maintaining product freshness and integrity.
Wide Film Compatibility: Works with various packaging films such as laminated films, co-extruded films, PE, PP, and metallized films.
Automatic Film Tracking: Sensors ensure precise film alignment and tension, preventing waste and ensuring consistent bag formation.
Integrated Coding System: Supports hot stamp, thermal transfer, or inkjet printers for date, lot, and bar code printing directly onto the pouch.
Quick Changeover: Designed for rapid tool-less changeover of bag former and sealing jaws, minimizing downtime between different pouch sizes or styles.
Safety Features: Equipped with comprehensive safety interlocks and emergency stop buttons to protect operators.
3. Seamless System Integration
The true power lies in the harmonious operation of both components.
Synchronized Control: A single, central HMI manages and synchronizes the entire weighing and packaging process, from product feeding to final pouch discharge.
Optimized Workflow: Eliminates bottlenecks and ensures a continuous, high-speed production line.
Compact Footprint: Engineered to maximize production output within a minimized factory floor space.
Reduced Labor: Significantly automates the packaging process, reducing reliance on manual labor.
Benefits for Your Business
Maximize Accuracy & Minimize Giveaway: Achieve precise target weights, drastically cutting down on product waste and improving profitability.
Boost Productivity & Throughput: Experience significantly higher production speeds compared to manual or semi-automatic systems.
Versatile Packaging Solutions: Adapt to diverse product requirements and market trends with a wide range of pouch formats.
Ensure Product Freshness & Shelf Life: Superior sealing technology protects products from external elements, extending shelf life.
Enhance Brand Presentation: Produce consistently formed, attractive pouches that stand out on retail shelves.
Reduce Operational Costs: Lower labor costs, minimize material waste, and improve overall operational efficiency.
Hygienic & Easy to Maintain: Stainless steel construction and accessible design simplify cleaning and adherence to food safety standards.
Scalable & Future-Proof: Modular design allows for future upgrades and easy adaptation to evolving production needs.
Ideal Applications
This integrated system is perfectly suited for a wide range of industries and products, including:
Food Industry:
Snacks (chips, pretzels, nuts, dried fruit)
Confectionery (candies, chocolates, gummies)
Coffee beans (whole bean or ground)
Pasta & Grains (rice, pulses)
Spices & Seasonings
Frozen Foods (vegetables, fruits, seafood)
Pet Food & Treats
Non-Food Industry:
Small hardware (screws, nails, washers)
Plastic granules
Small pharmaceutical products (non-sterile)
Agricultural seeds
Technical Specifications (Sample - Customizable)
Feature
Specification (Example)
Notes
Weighing Range
10g – 2000g (per drop)
Customizable to product density and target weight
Weighing Accuracy
±0.1g – ±1g (depending on product and target weight)
Industry-leading precision
Packaging Speed
30 – 120 pouches/min (depending on product & pouch size)
Varies significantly with product, film, and bag dimensions
Number of Heads
10, 14, 16, 20 Heads
Configurable for specific speed and accuracy requirements
Pouch Width
50mm – 300mm
Customizable with different bag formers
Pouch Length
50mm – 400mm
Adjustable via HMI
Film Material
PET/AL/PE, OPP/CPP, PP, etc.
Compatible with heat-sealable laminated or co-extruded films
Machine Material
SUS304 Stainless Steel (Product Contact SUS316)
Options for full SUS316 available
Power Supply
220V/380V, 50/60Hz, 3 Phase
Specifics depend on regional requirements
Air Consumption
0.6 MPa, 0.4-0.8 m³/min
Requires stable compressed air supply
Control System
PLC with HMI Touch Screen (Siemens, Allen-Bradley, etc.)
High-reliability industrial control
Optional Features & Customizations
Tailor your system to your exact requirements:
Nitrogen Gas Flushing: For extended shelf life of oxygen-sensitive products.
Zipper Pouch Applicator: For reclosable packaging.
Dust Collection System: For powdery products.
Static Eliminator: For handling static-prone films.
Automatic Film Splicing: Reduces downtime during film roll changes.
Product Settler/Vibrator: For dense or irregularly shaped products.
Hole Punch Device: For hang holes (euro slot, round hole).
Checkweigher Integration: For 100% weight verification post-packaging.
Metal Detector Integration: For enhanced product safety.
Automatic Feeder Systems: Z-bucket conveyors, vibratory feeders, etc., to supply product to the multihead weigher.
IoT & Remote Monitoring Capabilities: For smart factory integration and predictive maintenance.
Why Choose Our System?
Proven Reliability: Engineered with high-quality components for long-term, consistent performance.
Customization: We work closely with you to configure a system that perfectly matches your product, packaging, and production goals.
Value Investment: A robust solution that delivers significant ROI through reduced giveaway, increased efficiency, and enhanced product quality.
Get a Quote & Revolutionize Your Packaging
Ready to elevate your packaging game? Contact us today to discuss your specific needs, get a personalized quote, or schedule a demonstration. Our experts are here to help you find the perfect integrated weighing and packaging solution.
